Imaging system with integral punch mechanism

Photocopying – Projection printing and copying cameras – Image transferred to or from curved surface

Reexamination Certificate

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Details

C347S262000, C347S264000, C271S226000

Reexamination Certificate

active

06233038

ABSTRACT:

TECHNICAL FIELD
The present invention relates to imaging systems such as platesetters and imagesetters and more particularly to imaging systems with notchers or punchers.
BACKGROUND ART
Modern imagesetters and platesetters utilize optical scanners to write or record images for subsequent reproduction or to read a prerecorded image at a predefined resolution rate. Such scanners may write or record images on or read prerecorded images from various media including photo or thermal sensitive paper or polymer films, photo or thermal sensitive coatings or erasable imaging materials, an aluminum or other metal base printing plate, or other type media. The medium is typically mounted on an imaging surface which may be planar or curved and then scanned with an optical beam.
The primary components of modern imagesetting and platesetting systems include an image processor to generate and/or edit an image and a raster image processor (RIP) for converting data signals from the image processor into signals which can be understood by a controller which controls the imaging by the imagesetter or platesetter. The imagesetter or platesetter itself typically includes an imaging head such as a scan assembly which is often disposed and movable within a drum cylinder in which the recording or recorded medium is mounted. The controller, in accordance with the signals from the RIP and its own programmed instructions, generates signals to control the optical scanning so as to write images on or read images from the medium mounted within the drum cylinder by scanning one or more optical beams over the inside circumference of the drum cylinder while the cylinder itself remains fixed. A typical scan assembly of a cylindrical drum type image system may include a spin mirror or other optical device to direct the light beam over the inside circumference of the drum cylinder, as will be well understood by one skilled in the art.
In order to provide quality imaging, it is imperative that the medium to be imaged be properly positioned on the support surface of the imaging system. This is especially true in color imaging where color separations printed on separate sheets are subsequently superimposed on the printing press. Conventionally, registration pins, punches, visual targets or notches are utilized for this purpose. (See “Pin Registration: Making Sense Of the Formats and the Philosophy”, The Seybold Report on Publishing Systems, pp. 12-18, Dec. 23, 1996.) In this regard, the applicable registration devices are fixedly mounted along the medium support surface in a predetermined configuration such that when the medium is loaded into the imaging system it is positioned against the registration pins, or punched or notched, i.e., perforated, while clamped or otherwise held in the imaging position. Although suitable for use in imaging systems which are intended to image only media of one width, or which will be used for imaging with only one punch or notch configuration, such fixed registration devices are less than ideal for use in imaging systems which are intended to image media of varying widths or which require a plurality of configurations to be used for a single image or media width.
Typically, it is assumed that the medium being loaded onto the support surface prior to imaging is properly positioned by forcing the medium to be imaged against the registration pins or by forcing the medium against the support surface and holding it in place. However, if the medium is being loaded in a skewed disposition, the medium may contact less than all the registration pins and therefore be skewed on the support surface at the time of imaging. By punching or notching the media while held in place against the support surface, this error can often be overcome.
In certain cases, it is necessary to notch or punch the medium subsequent to the imaging of a medium on an auxiliary machine. This provides greater flexibility in terms of the different configurations or widths which can be accommodated. The medium can then be mounted to the cylinders of the print processor using the notches or punches. In such cases, misregistration errors can occur during the punching or notching operation due to an accumulation of tolerances during each operation, since each operation for imaging, punching and printing requires registration for optimal image quality.
Punches and notches may take any desired shape, circles and slots, or portions thereof, being the most common shapes. Different configurations may also require different punch or notch sizes and/or placements. Additionally, certain configurations may require varying size or shape punches or notches and/or a combination of punches and notches. Conventional fixed configuration notches and punches make it difficult to accommodate such special requirements.
Another problem with a fixed punch configuration is that the leading left edge of the medium must be justified against a stop in order to properly align the punches with the image. Hence, the medium must be moved perpendicular to the load direction to properly align the punches with the image.
OBJECTIVES OF THE INVENTION
It is therefore an object of the present invention to provide an imaging system capable of properly punching or notching media of differing widths.
It is another object of the present invention to punch or notch media at any location along the media edge so that a plurality of press punch
otch configurations can be accommodated.
It is a further object of the present invention to provide an imaging system which will accurately punch or notch media of differing widths on the medium support prior to imaging.
Additional objects, advantages and novel features of the present invention will become apparent to those skilled in the art from this disclosure, including the following detailed description, as well as by practice of the invention. While the invention is described below with reference to preferred embodiment(s), it should be understood that the invention is not limited thereto. Those of ordinary skill in the art having access to the teachings herein will recognize additional implementations, modifications, and embodiments, as well as other fields of use, which are within the scope of the invention as disclosed and claimed herein and with respect to which the invention could be of significant utility.
SUMMARY DISCLOSURE OF THE INVENTION
In accordance with the invention, an imaging system, such as an imagesetter or platesetter, is provided for imaging media. The media may be metallic or non-metallic, i.e may or may not be electrically conductive. The system includes a loading device for moving the medium to be imaged, typically leading edge first, along a planar or curved medium support surface, e.g. an internal surface of a cylindrical drum, to a desired imaging position. The leading edge of the medium extends across the medium width and substantially perpendicular to the direction of movement of the medium during loading.
One or more registration devices, for example a pin(s), are preferably provided. To properly position the medium in the imaging position on the support surface, the leading edge of the medium contacts the registration device(s) during loading. A drive mechanism can be provided to move the registration device(s) so as to be positioned to correspond to the width or some other dimension of the medium to be imaged. The imaging system can thereby properly position media of differing widths on the imaging support surface. For example, if the support surface is the internal surface of a cylindrical drum, the drive mechanism preferably moves the registration device(s) substantially parallel to the longitudinal axis of the cylindrical drum to appropriate locations to ensure contact with the leading edge of the medium to be loaded.
A perforation mechanism(s), such as a puncher or notcher, is provided on the drive mechanism to allow for perforating, e.g., punching or notching, of the medium to be imaged while supported, and beneficially properly positioned, on the support surface. Advantageously, the dri

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