Television – Camera – system and detail – Support or housing
Reexamination Certificate
1998-10-13
2004-06-22
Garber, Wendy R. (Department: 2612)
Television
Camera, system and detail
Support or housing
C257S782000, C438S118000
Reexamination Certificate
active
06753922
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The described invention relates to the field of integrated circuit packages. In particular, the invention relates to an integrated circuit package capable of being mounted to a circuit board via a mass reflow process.
2. Description of Related Art
A windowed integrated circuit package is used for various applications in which an integrated circuit is illuminated or irradiated by light or other radiation sources located outside the integrated circuit package. An image sensor is one use of a windowed integrated circuit package.
For example, a photodiode array may be placed within a windowed integrated circuit package. The photo-detector array provides an image data output based upon the light incident on the photo-detector array. The photo-detector array may be used for capturing images or for other image reproduction applications. A color filter array (CFA) material is used with the photo-detector to filter the light impinging on the image sensor to allow for the formation of full color images. Each filter allows a predetermined color of light to reach a corresponding photo-detector, thus determining what color light will be sensed by the photo-detector. By grouping sets of light sensors together, the intensity and color of light reaching an area can be determined.
Integrated circuit (IC) packages are mounted on circuit boards by various techniques including mass reflow and manual and hot bar soldering of the package to the circuit board. Manual soldering and hot bar soldering, however, are relatively slow and expensive processes.
Mass reflow board mounting is a faster, automated process. Mass reflow refers to one of several different techniques that raise the temperature of the IC package to approximately 215 to 225 degrees C. At these elevated temperatures, solder residing on pads of the integrated circuit board melts and adheres to leads on the IC package. After the solder cools, the IC package remains firmly coupled to the solder pads. Mass reflow includes infrared, convection, and vapor phase techniques.
Non-ceramic packages such as windowed plastic packages are more desirable than ceramic packages because they are of lower cost than corresponding ceramic windowed packages. However, available windowed plastic packages do not meet the thermal requirements for mass reflow board mounting. These windowed plastic packages are mounted to circuit boards using techniques such as manual soldering that keep the package bulk from reaching the elevated temperatures of the mass reflow process.
Standard windowed plastic packages tested on the mass reflow process exhibit problems such as cracked lids, lid-sealant separation due to thermal expansion mismatch between the plastic and glass window, and delamination of the die from the die attach.
Another problem with using mass reflow on image sensors is that the CFA material is not stable at high temperatures. For example, CFA material made with molecular dyes are often used in image sensors. Dyed CFA material, such as dyed polyimide, may become yellow-tinged when exposed to the high temperatures of mass reflow. This impacts the color performance of the image sensor.
SUMMARY OF THE INVENTION
An imaging system includes an image sensor that is attached to a circuit board via a mass reflow process. The image sensor captures image data and provides the image data at an output of the imaging system. In one embodiment, the image sensor uses a color filter array (CFA) material that is substantially stable through the mass reflow process.
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Alley Alan B.
Assadi Azar
Sengupta Kabul S.
Sundahl Robert C.
Blakely , Sokoloff, Taylor & Zafman LLP
Garber Wendy R.
Intel Corporation
Wilson Jacqueline
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