Image sensor and an endoscope using the same

Surgery – Endoscope – With camera or solid state imager

Reexamination Certificate

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C600S129000

Reexamination Certificate

active

06659940

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to an image sensor, and more particularly but not exclusively to two and three-dimensional optical processing from within restricted spaces, and an endoscope using the same.
BACKGROUND OF THE INVENTION
Endoscopy is a surgical technique that involves the use of an endoscope, to see images of the body's internal structures through very small incisions.
Endoscopic surgery has been used for decades in a number of different procedures, including gall bladder removal, tubal ligation, and knee surgery, and recently in plastic surgery including both cosmetic and re-constructive procedures.
An endoscope may be a rigid or flexible endoscope which consists of five basic parts: a tubular probe, a small camera head, a camera control unit, a bright light source and a cable set which may include a fiber optic cable. The endoscope is inserted through a small incision; and connected to a viewing screen which magnifies the transmitted images of the body's internal structures.
During surgery, the surgeon is able to view the surgical area by watching the screen while moving the tube of the endoscope through the surgical area.
In a typical surgical procedure using an endoscope, only a few small incisions, each less than one inch long, are needed to insert the endoscope probe and other instruments. For some procedures, such as breast augmentation, only two incisions may be necessary. For others, such as a forehead lift, three or four short incisions may be needed. The tiny eye of the endoscope camera allows a surgeon to view the surgical site.
An advantage of the shorter incisions possible when using an endoscope is reduced damage to the patient's body from the surgery. In particular, the risk of sensory loss from nerve damage is decreased. However, most current endoscopes provide only flat, two-dimensional images which are not always sufficient for the requirements of the surgery. The ability of an endoscope to provide three-dimensional information in its output would extend the field of endoscope use within surgery.
The need for a 3D imaging ability within an endoscope has been addressed in the past. A number of solutions that provide stereoscopic images by using two different optical paths are disclosed in U.S. Pat. No. 5,944,655, U.S. 5,222,477, U.S. 4,651,201, U.S. 5,191,203, U.S. 5,122,650, U.S. 5,471,237, JP7163517A, U.S. 5,673,147, U.S. 6,139,490, U.S. 5,603,687, WO9960916A2, and JP63244011A.
Another method, represented by US Patents, U.S. Pat. No. 5,728,044 and U.S. 5,575,754 makes use of an additional sensor that provides location measurements of image points. Patent JP8220448A discloses a stereoscopic adapter for a one-eye endoscope, which uses an optical assembly to divide and deflect the image to two sensors. A further method, disclosed in U.S. Pat. No. 6,009,189 uses image acquisition from different directions using one or more cameras. An attempt to obtain 3D information using two light sources was disclosed in U.S. Pat. No. 4,714,319 in which two light sources are used to give an illusion of a stereoscopic image based upon shadows. JP131622A discloses a method for achieving the illusion of a stereoscopic image by using two light sources, which are turned on alternately.
An additional problem with current endoscopes is the issue of lighting of the subject for imaging. The interior spaces of the body have to be illuminated in order to be imaged and thus the endoscope generally includes an illumination source. Different parts of the field to be illuminated are at different distances from the illumination source and relative reflection ratios depend strongly on relative distances to the illumination source. The relative distances however may be very large In a typical surgical field of view, distances can easily range between 2 and 20 cm giving a distance ratio of 1:10. The corresponding brightness ratio may then be 1:100, causing blinding and making the more distant object all but invisible.
One reference, JP61018915A, suggests solving the problem of uneven lighting by using a liquid-crystal shutter element to reduce the transmitted light. Other citations that discuss general regulation of illumination levels include U.S. Pat. No. 4,967,269, JP4236934A, JP8114755A and JP8024219A.
In general it is desirable to reduce endoscope size and at the same time to improve image quality. Furthermore, it is desirable to produce a disposable endoscope, thus avoiding any need for sterilization, it being appreciated that sterilization of a complex electronic item such as an endoscope being awkward in itself.
Efforts to design new head architecture have mainly concentrated on integration of the sensor, typically a CCD based sensor, with optics at the distal end. Examples of such integration are disclosed in U.S. Pat. No. 4,604,992, U.S. 4,491,865, U.S. 4,692,608, JP60258515A, U.S. Pat. No. 4,746,203, U.S. Pat. No. 4,720,178, U.S. 5,166,787, U.S. 4,803,562, U.S. 5,594,497 and EP434793B1. Reducing the overall dimensions of the distal end of the endoscope are addressed in U.S. Pat. No. 5,376,960 and No. 4,819,065, and Japanese Patent Applications No. 7318815A and No. 70221A. Integration of the endoscope with other forms of imaging such as ultrasound and Optical Coherence Tomography are disclosed in U.S. Pat. No. 4,869,256, U.S. 6,129,672, U.S. 6,099,475, U.S. 6,039,693, U.S. 55,022,399, U.S. 6,134,003 and U.S. 6,010,449.
Intra-vascular applications are disclosed in certain of the above-mentioned patents, which integrate the endoscope with an ultrasound sensor or other data acquisition devices. Patents that disclose methods for enabling visibility within opaque fluids are U.S. Pat. No. 4,576,146, U.S. 4,827,907, U.S. 5,010,875, U.S. 4,934,339, U.S. 6,178,346 and U.S. 4,998,972.
Sterilization issues of different devices including endoscopes are discussed in WO9732534A1, U.S. Pat. No. 5,792,045 and U.S. 5,498,230. In particular JP3264043A discloses a sleeve that was developed in order to overcome the need to sterilize the endoscope.
The above-mentioned solutions are however incomplete and are difficult to integrate into a single endoscope optimized for all the above issues.
SUMMARY OF THE INVENTION
It is an aim of the present embodiments to provide solutions to the above issues that can be integrated into a single endoscope.
It is an aim of the embodiments to provide an endoscope that is smaller than current endoscopes but without any corresponding reduction in optical processing ability.
It is a further aim of the present embodiments to provide a 3D imaging facility that can be incorporated into a reduced size endoscope.
It is a further aim of the present embodiments to provide object illumination that is not subject to high contrast problems, for example by individual controlling of the light sources.
It is a further aim of the present embodiments to provide a modified endoscope that is simple and cost effective to manufacture and may therefore be treated as a disposable item.
Embodiments of the present invention provide 3D imaging of an object based upon photometry measurements of reflected light intensity. Such a method is relatively efficient and accurate and can be implemented within the restricted dimensions of an endoscope.
According to a first aspect of the present invention there is thus provided a pixilated image sensor for insertion within a restricted space, the sensor comprising a plurality of pixels arranged in a selected image distortion pattern, said image distortion pattern being selected to project an image larger than said restricted space to within said restricted space substantially with retention of an image resolution level.
Preferably, the image distortion pattern is a splitting of said image into two parts and wherein said pixilated image sensor comprises said pixels arranged in two discontinuous parts.
Preferably, the discontinuous parts are arranged in successive lengths.
Preferably, the restricted space is an interior longitudinal wall of an endoscope and wherein said discontinuous parts are arranged on success

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