Hydrocarbon conversion processes using novel crystalline silicon

Mineral oils: processes and products – Chemical conversion of hydrocarbons – Cracking

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208111, 208133, 208115, 208116, 585462, 585463, 585467, C10G 1102, C10G 4702

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active

051356422

ABSTRACT:
This invention relates to novel silicon enhanced aluminas (SEAL), processes to prepare them, and hydrocarbon conversion processes using the SEALs. The SEAL compositions have a bulk empirical formula of Al.sub.2-x Si.sub.x O.sub.3 F.sub.x where x varies from about 0.01 to about 0.5. This SEAL material has a three-dimensional pore structure with the pores having diameters in the range of about 20 to about 300.ANG., a crystal structure characteristic of alumina, and where the surface of the SEAL has a higher silicon concentration than the interior of the SEAL. The SEAL is prepared by contacting an alumina with a fluorosilicate salt. This SEAL can be calcined to give a calcined seal with a formula Al.sub.2-x Si.sub.x O.sub.3 F.sub.y where x is as defined above and y varies from 0.01 to x. The calcined SEAL contains both strong and weak acid sites. These SEAL compositions are particularly useful in hydrocracking, cracking and alkylation processes.

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