Hydraulic control systems

Friction gear transmission systems or components – Fluid control – Of toroidal transmission

Patent

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Details

476 41, F16H 1538

Patent

active

053082982

DESCRIPTION:

BRIEF SUMMARY
This invention relates to hydraulic control systems for continuously-variable-ratio transmissions ("CVT's") of the toroidal-race rolling-traction type. It relates in particular to such transmissions in which so-called "hydraulic roller control" is used, that is to say transmissions in which the rollers are mounted on or otherwise connected to double-acting hydraulic rams, the opposite ends or faces of which are exposed to separate flows of fluid each at controlled pressure. Movement of the ram back and forth causes the roller centre to move back and forth along the centre circle of the common torus presented by the input and output races, and so to change the transmitted ratio in a manner well understood in the art.


BACKGROUND OF THE INVENTION

Such a hydraulic control mechanism is shown and described, instance, in patent specification EP-B-0133330. More particularly still, the invention applies to a control system for a transmission having a plurality of rollers, typically six, each mounted on an individual ram and all of which must transmit the same ratio at any one time. One of those rollers, known in the art as the "master roller", is mounted on a double-acting ram the two cylinders of which are in direct connection with the control valves by which the two fluid pressures are controlled, while the fluid in the corresponding ram cylinders of each of the other rollers (known as the "slave rollers") is simply in communication with the cylinders of the master roller and so at a common pressure. A control circuit for such a combination of the master and slave rollers is also described in specification EP-B-0133330.
When a transmission with such a control system is working for the time being at normal rates of ratio change, the roller control rams will all be moving slowly within their respective cylinders. The separate flows of fluid down the two sides of the system-that is to say a first side including all the cylinders at one end of the respective rams, and a second side including all the cylinders at the other end-need only be sufficient to maintain the cylinders full on that side of the system where the cylinder volumes are increasing. A flow rate of a maximum of say 10-15 L/min is typical for vehicle transmissions, so that the hydraulic power source of the system need only comprise two small pumps each capable of delivering that flow, or alternatively a single pump capable of delivering say 20-30 L/min and fitted with a flow divider. However, when such a transmission undergoes a very rapid change of ratio, for instance when fitted to a vehicle which is approaching wheel-lock during emergency braking, all the roller control rams move rapidly in the same direction. The volume avalilable for fluid in the cylinders on one side of the system therefore increases rapidly, requiring a power source capable of delivering a considerable flow in order to maintain a reasonable minimum pressure within the cylinders or, in an extreme case, to avoid cavitation within them. To meet such conditions, it has therefore been customary to provide such hydraulic control systems with power sources far larger and more powerful than is necessary while the rams are either stationary or moving slowly, as is the case during most of the working life of the transmission.


SUMMARY OF THE INVENTION

The present invention arises rom appreciating that such conditions tend to create a substantial fluid pressure difference between the region of the circuit that lies downstream of the control valves, and the upstream side of the system where cylinder volumes are increasing, and that this pressure difference may be used to trigger the transfer of fluid to the upstream, low pressure, side. The tendency to fluid starvation on the low pressure side is therefore diminished, and with it the maximum flow rate demanded of the source and so the size and expense of the source itself. Means for effecting such transfer are quite absent in prior publications such as patent specification EP-B-0133330 and the related EP-B-0078125 where the it outlets o

REFERENCES:
patent: 3570317 (1971-03-01), Kraus
patent: 4499782 (1985-02-01), Perry
patent: 4524641 (1985-06-01), Greenwood

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