Data processing: generic control systems or specific application – Specific application – apparatus or process – Mechanical control system
Reexamination Certificate
1999-08-13
2002-06-18
Picard, Leo (Department: 2125)
Data processing: generic control systems or specific application
Specific application, apparatus or process
Mechanical control system
C700S041000, C700S042000, C700S083000
Reexamination Certificate
active
06408228
ABSTRACT:
FIELD OF THE INVENTION
This invention relates generally to environmental control systems for heating, ventilating and air conditioning (HVAC) applications and more particularly, to a system and method of controlling elements of an environmental control system.
BACKGROUND OF THE INVENTION
Environmental control systems such as heating, ventilating and air conditioning (HVAC) systems are well known and are designed and implemented to maintain environmental conditions within buildings. A typical installation sees the building divided into zones, and the HVAC system is adapted to maintain each of the zones within predefined environmental parameters (e.g., temperature, humidity, outdoor-recirculated air ratio, etc.). In this exemplary installation, an air distribution system connects each of the zones with an air handling unit (AHU) for providing a supply of conditioned air to the zones.
The AHU generally includes elements for introducing outdoor air into the system and for exhausting air from the system; elements for heating, cooling, filtering and otherwise conditioning the air in the system; and elements for circulating the air within the air distribution system at a desired flow rate. The AHU also includes a controller to control the operation of these elements. A primary task of the AHU is to provide supply air to each of the particular zones to offset the thermal loads imposed on the zone to maintain a comfortable environment for the occupants. Because thermal loads for the zones can vary markedly, it is common for an AHU to be controlled to maintain the supply air temperature at a setpoint value that is sufficiently-low to satisfy the zone with the largest load at any given time. If needed, the air stream is throttled and/or reheated at terminal boxes to provide adequate comfort in all zones.
AHU controllers commonly use sequencing logic to determine the most economic way to utilize the elements of the AHU to minimize the cost of maintaining the supply air temperature at the setpoint value. For instance, it is not uncommon for a building subjected to large daily temperature swings to require mechanical heating in the morning and mechanical cooling in the afternoon. Costs associated with mechanical cooling can be reduced using economizer cycle control. Economizer cycle control involves modulating dampers located in the mixing box to control the amount of outdoor air that is introduced to the AHU. Under the proper outdoor air conditions and economizer cycle control, the supply air temperature can be maintained at. the setpoint value without the use (or with reduced use) of mechanical cooling.
Economizer cycle control logic typically involves a comparison of the outdoor and return air temperatures or enthalpies. If the outdoor air temperature is greater than some minimum value and less than the return air temperature, an opportunity exists to reduce mechanical cooling costs.
On the surface, sequencing logic and economizer control are quite intuitive. In practice, however, the logic can be very difficult to follow and just as challenging to implement because of numerous exceptional cases (e.g., freeze control, etc.) that must be addressed. This was especially true with pneumatic control systems. It has been demonstrated for pneumatic control systems of actual AHUs that the outdoor air damper and heating coil valve may cycle between fully open and fully closed approximately every two minutes. This wastes energy and leads to excessive component wear. The advent of digital control has done little to improve the situation because, rather than taking full advantage of the programming capabilities of digital controllers, logic used in pneumatic controllers has simply been adapted to the digital controllers.
SUMMARY OF THE INVENTION
The present invention provides a sequencing control strategy for environmental system controllers that takes better advantage of the capabilities of the system elements to enhance performance and reduce operating costs. Digital controller technology is included and operates in accordance with a state transition diagram clarifying conditions that must exist for the environmental controller to switch from one mode of operation to another (e.g., from a cooling mode with dampers set at the minimum position to a cooling mode with the dampers modulating to reduce the energy used for mechanical cooling). Several controllers sequentially operate in accordance with transition data (the state transition diagram) and in response to system performance characteristics for controlling system operation.
In a preferred embodiment of the present invention, the environmental control system includes several controllers each optimized for controlling an associated one of the environmental system elements. In accordance with state transition logic retained in memory and accessed by the controllers, system control is passed between the controllers depending on the required operating mode in view of measured system performance data.
In an alternate preferred embodiment of the present invention, the environmental control system includes a single controller adapted to access one of several sets of control parameters each of which is optimized for controlling an associated one of the environmental control system elements. In accordance with state transition logic, the controller operates a preferred set of control parameters depending on the required operating mode in view of measured system performance data.
In still an additional preferred embodiment of the present invention a user interface including a representation of the state transition logic enhances system operation. The interface allows simplified viewing of system operation and faults. In addition, the interface provides a vehicle for simplified system modification.
These and other advantages and features of the present invention will be readily appreciated by one of ordinary skill in the art from the following detailed description of the preferred embodiments, the subjoined claims and the attached figures.
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Bernaden Alex
Decious Gaylon M.
Lomonaco Carol
Seem John E.
Foley & Lardner
Garland Steven R.
Johnson Controls Technology Company
Picard Leo
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