Housing panel, method for manufacturing housing panel and...

Static structures (e.g. – buildings) – Insulating insert; e.g. – filler in cavity in preconstructed... – With divider between and holding insulating layer

Reexamination Certificate

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C052S404100, C052S407100, C052S764000, C052S745190

Reexamination Certificate

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06438916

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to a panel for building a house, a method for manufacturing the panel for building a house and a house using the panel for building a house.
In a conventional housing panel with heat insulating material, a frame body is formed, a flat plate is provided on one sided surface of the frame body, and the heat insulating material is provided on a surface opposite a surface where the frame body of the flat plate is provided. The housing panel is fit in a space surrounded by frame elements such as columns, bases, lintels, tie beams, struts, rafters or the like.
By the way, in this housing panel, the heat insulating material is provided on the surface opposite the surface where the flat plate frame member is provided, and it is necessary to prepare the heat insulating material having an outer size in conformity with a size of the outer form of the flat plate in advance. It is also necessary to bond the heat insulating material onto the flat plate accurately in alignment with the outer shape of the flat plate in order not to expand from the outer shape of the flat plate by using adhesives or the like. The conventional panel possesses a problem of increasing the manufacture cost due to the fact that the predetermined shaped heat insulating material is to be manufactured in advance and the heat insulating material is bonded on the flat plate in accurate alignment. Also, there is a problem in quality that the heat insulating material expands beyond the flat plate.
SUMMARY OF THE INVENTION
Accordingly, in order to overcome the above-noted defects inherent in the prior art, an object of the present invention is to provide a housing panel, a method for manufacturing the housing panel and a house using the housing panel that is high in quality with satisfactory heat insulating effect and low in manufacture cost.
According to a first aspect of the present invention, there is provided a housing panel for fitting with and closing a space surrounded by frame members such as columns, bases, lintels, tie beams, struts and rafters of a house, characterized in that outer members provided with grooves for fitting with a flat plate are arranged at least on both sides of the flat plate, and heat insulating material is provided in a space portion defined by the flat plate and the outer members.
In the housing panel according to the first aspect of the invention, according to a second aspect of the invention, the flat plate projects from at least one of end portions in a longitudinal direction of the outer members or projects from an outer surface of the outer members fitted with the flat plate.
In the housing panel according to the first aspect of the invention, according to a third aspect of the invention, a reinforcement member is laminated on an outer surface of the outer members.
In the housing panel according to the second aspect of the invention, according to a fourth aspect of the invention, reinforcement members are laminated on the outer surface of the outer members.
In the housing panel according to the third aspect of the invention, according to a fifth aspect of the invention, woody patterns of the outer members and the reinforcement members are arranged in a direction of lamination, and the woody patterns of the outer members and the reinforcement members are different from each other.
In the housing panel according to the fourth aspect of the invention, according to a sixth aspect of the invention, woody patterns of the outer members and the reinforcement members are arranged in a direction of lamination, and the woody patterns of the outer members and the reinforcement members are different from each other.
In accordance with a seventh aspect of the invention, there is provided a housing panel for fitting with and closing a space surrounded by frame members such as columns, bases, lintels, tie beams, struts and rafters of a house, characterized in that outer members provided with grooves for fitting with a flat plate are arranged at least on both sides of the flat plate, heat insulating material is provided in a space portion defined by the flat plate and the outer members, and the flat plate projects from at least one of end portions in a longitudinal direction of the outer members by a predetermined amount.
In the housing panel according to the seventh aspect of the invention, according to an eighth aspect of the invention, the flat plate projects from an outer surface of the outer members fitted with the flat plate.
In the housing panel according to the seventh aspect of the invention, according to a ninth aspect of the invention, a reinforcement member is laminated on an outer surface of the outer members.
In the housing panel according to the eighth aspect of the invention, according to a tenth aspect of the invention, reinforcement members are laminated on the outer surface of the outer members.
In the housing panel according to the ninth aspect of the invention, according to an eleventh aspect of the invention, woody patterns of the outer members and the reinforcement members are arranged in a direction of lamination, and the woody patterns of the outer members and the reinforcement members are different from each other.
In the housing panel according to the tenth aspect of the invention, according to a twelfth aspect of the invention, woody patterns of the outer members and the reinforcement members are arranged in a direction of lamination, and the woody patterns of the outer members and the reinforcement members are different from each other.
According to a thirteenth aspect of the invention, there is provided a housing panel for fitting with and closing a space surrounded by frame members such as columns, bases, lintels, tie beams, struts and rafters of a house, characterized in that at least one pair of confronting outer members having a shape in conformity with the space are provided in contact with the frame members, a flat plate is provided in a deeper position by a predetermined distance from both top and bottom end edges of the outer members within an inner surface of the outer members, a projecting piece is provided integrally with the flat plate on the outer surface of the outer members, and the projecting piece is formed so as to fit in grooves formed in the frame members to which the outer members contact.
In the housing panel according to the thirteenth aspect of the invention, according to a fourteenth aspect of the invention, a reinforcement member is laminated on an outer surface of the outer members.
In the housing panel according to the fourteenth aspect of the invention, according to a fifteenth aspect of the invention, woody patterns of the outer members and the reinforcement members are arranged in a direction of lamination, and the woody patterns of the outer members and the reinforcement members are different from each other.
Also, according to a sixteenth aspect of the invention, there is provided a method for manufacturing a housing panel for fitting with and closing a space surrounded by frame members such as columns, bases, lintels, tie beams, struts and rafters of a house, characterized by comprising the steps of providing outer members, provided with grooves for fitting with a flat plate, at least on both sides of the flat plate, and filling and pouring heat insulating material in a space formed by the flat plate and the outer members.
Also, according to a seventeenth aspect of the invention, there is provided method for manufacturing a housing panel for fitting with and closing a space surrounded by frame members such as columns, bases, lintels, tie beams, struts and rafters of a house, characterized by comprising the steps of providing outer members, provided with grooves for fitting with a flat plate, at least on both sides of the flat plate, filling and pouring heat insulating material by causing holder members to contact with upper and lower end portions of the flat member in a predetermined manner so as to prevent the heat insulating material, to be filled and poured, from overflowing from

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