Hot pressing apparatus

Presses – With additional treatment of material – Heating – cooling – or drying

Reexamination Certificate

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Details

C100S326000, C100S194000, C100S199000, C156S583100

Reexamination Certificate

active

06598520

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a hot pressing apparatus, and particularly, concerns a hot pressing apparatus for obtaining laminated products such as printed circuit boards, which require high accuracy.
2. Description of the Related Art
FIGS. 9 and 10
show a conventional pit-type hot pressing apparatus
71
, in which materials
80
to be laminated are placed between a plurality of hot plates
76
disposed at a predetermined distance from each other in a chamber
73
on a base plate
72
, a ram-operating cylinder
78
housed in a pit
77
under the base plate
72
is operated so that a ram
79
pushes up a moving plate
75
toward a fixed plate
74
and the moving plate
75
sequentially pushes up the hot plates
76
, and thus the materials
80
to be laminated between the hot plates
76
are hot pressed to be integrally laminated. Although such a pit-type hot pressing apparatus
71
has high rigidity and can apply a uniform pressure to the materials
80
to be laminated, it is expensive and time consuming to construct the pit
77
and relocation of or additional installation to the apparatus is difficult.
Accordingly, as shown in
FIG. 8
, a so-called pitless hot pressing apparatus
81
has recently become common, in which a moving plate
85
is elevated by a plurality of moving-plate operating cylinders
87
each having a cylinder
87
a
formed on a fixed plate
84
thereof and a rod
87
b
fixed to the moving plate
85
, so that hot plates
86
are sequentially elevated by the moving plate
85
, and thus the materials
80
to be laminated between the hot plates
86
are hot pressed. In such a pitless hot pressing apparatus
81
, since there is no need to make room under the moving plate
75
, for the stroke length of the ram
79
for pressing the moving plate
75
to a predetermined height, compared with the pit-type hot pressing apparatus
71
(refer to FIGS.
9
and
10
), the pit
77
can be omitted.
However, in the pitless hot pressing apparatus
81
, since the moving plate
85
is elevated by the plurality of moving-plate operating cylinders
87
disposed on the fixed plate
84
, the rod
87
b
of the moving-plate operating cylinders
87
needs to be fixed to the edge of the moving plate
85
. Accordingly, when the materials
80
to be laminated are pressed by this pitless hot pressing apparatus
81
, the center of the moving plate
85
and the fixed plate
84
, between which the material
80
to be laminated is placed, is deformed to a concave shape and the material
80
to be laminated is likely to have a substantially curved shape in cross section, in which the center thereof bulges, as shown in FIG.
11
. As a result, the material
80
to be laminated cannot be pressed with a uniformly distributed pressure by the moving plate
85
and the fixed plate
84
, so that wrinkles or bubbles generate on the material
80
to be laminated, thus causing defects in the products. Also, variation in the force by which the plurality of moving-plate operating cylinders
87
elevates the moving plate
85
may occur due to the difference in packing of the moving-plate operating cylinders
87
, so that the materials
80
to be laminated cannot be pressed with a uniformly distributed pressure, resulting in defects in the products.
Therefore, a pitless hot pressing apparatus is required, in which the materials
80
to be laminated are uniformly pressed so that generation of wrinkles or bubbles in the products is prevented.
SUMMARY OF THE INVENTION
The present invention is made in consideration of the above problems. Accordingly, it is an object of the present invention to provide a pitless hot pressing apparatus in which materials to be laminated are uniformly pressed so that generation of wrinkles or bubbles in products is prevented.
In order to achieve the above object, according to a first aspect of the present invention, a hot pressing apparatus comprises: a plurality of hot plates in a chamber; a moving plate; a fixed plate; a plurality of shaft members; a moving-plate operating device; and a hot-plate pressing device, wherein materials to be laminated are disposed between the plurality of hot plates and the moving plate is moved toward the fixed plate, so that the materials to be laminated between the hot plates are hot pressed and integrally laminated, wherein the periphery of the moving plate is supported by the plurality of shaft members, wherein the moving plate is moved toward the fixed plate by the moving-plate operating device, and wherein a substantially central part of each hot plate is pressed by the hot-plate pressing device provided at the center of the moving plate.
By such a configuration, the moving plate is moved toward the fixed plate by the moving-plate operating device, so that the materials to be laminated between the hot plates can be pressed by the moving plate and the fixed plate. Also the substantially central part of each hot plate between which the materials to be laminated are placed can be pressed by the hot-plate pressing device.
In the hot pressing apparatus, preferably, the fixed plate is provided with a moving-plate retaining device for locking the shaft members and retaining the moving plate in position, by which the moving plate is retained when the hot-plate pressing device presses the materials to be laminated.
By such a configuration, the shaft members can be locked by the moving-plate retaining device mounted on the fixed plate, so that the moving plate can be mechanically retained when the materials to be laminated are pressed by the hot-plate pressing device.
In the hot pressing apparatus, preferably, the moving plate is guided by a plurality of guide bars disposed in the chamber.
By such a configuration, the moving plate is guided by the plurality of guide bars, so that the moving plate can be smoothly moved.
According to a second aspect of the present invention, a hot pressing apparatus comprises: a plurality of hot plates in a chamber; a moving plate; a fixed plate; a plurality of shaft members for supporting the periphery of the moving plate; a moving-plate operating device for moving the moving plate toward the fixed plate; a plurality of guide bars disposed in the chamber and for guiding the movement of the moving plate; a hot-plate pressing device provided at the center of the moving plate and for pressing a substantially central part of each hot plate; and a moving-plate retaining device provided on the moving plate and locking the guide bars to retain the moving plate in position, wherein materials to be laminated are disposed between the plurality of hot plates and the moving plate is moved toward the fixed plate, so that the materials to be laminated between the hot plates are hot pressed and integrally laminated, and wherein the moving plate is retained by the moving plate retaining device when the hot plates are pressed by the hot-plate pressing device.
By such a configuration, the moving plate is moved toward the fixed plate by the moving-plate operating device, so that the materials to be laminated between the hot plates can be pressed by the moving plate and the fixed plate. Also, the moving plate is guided by the plurality of guide bars; therefore, the moving plate can be smoothly moved. The guide bars are locked by the moving-plate retaining device provided on the moving plate, so that the moving plate can be mechanically retained and the substantially central part of each hot plate, which is pressed by the moving plate and the fixed plate, can be pressed by the hot-plate pressing device in a state in which the moving plate is firmly retained.
In the hot pressing apparatus, preferably, each shaft member is provided with a guide hole such that each shaft member axially passes through each guide hole. The guide bars are coaxially provided in each shaft member and are slid into each guide hole.
By such a configuration, when the moving-plate operating device is, for example, a hydraulic cylinder or the like, a guide hole is provided in the rod of each cylinder, into whic

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