Hot laminating apparatus having heat shield

Details Hot laminating apparatus having heat shield Hot laminating apparatus having heat shield

2003-08-19

2004-12-14

Sells, James (Department: 1734)

Adhesive bonding and miscellaneous chemical manufacture

Surface bonding means and/or assembly means therefor

With work feeding or handling means

C156S582000, C156S583100

Reexamination Certificate

active

06830088

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a hot laminating apparatus, and more particularly to a hot laminating apparatus having heat shields.
BACKGROUND OF THE INVENTION
Laminating apparatuses are widely used for laminating a sheet between two pieces of plastic films. A conventional laminating apparatus shown in FIG.
1
(
a
) principally comprises two pairs of rollers, i.e. front rollers
10
and rear rollers
11
, and a heating unit
12
. The front rollers
10
comprise an upper front roller
101
and a lower front roller
102
, while the rear rollers
11
comprise an upper rear roller
111
and a lower rear roller
112
. The heating unit
12
comprises an upper heating element
121
and a lower heating element
122
. The heating unit
12
produces heat from electricity. The process for laminating a sheet material by way of the laminating apparatus is illustrated as follows. The sheet material is sandwiched between a pair of plastic films. The sandwiched structure is then fed to the passage between the upper heating element
121
and the lower heating element
122
by means of the front rollers
10
, and the plastic films are heated and thus softened. Then, the sandwiched structure advances and is pressed to be laminated by means of the rear rollers
11
so as to bond the sheet material with the plastic films.
In the above-mentioned laminating apparatus, since the heating mechanism and pressing mechanism are separately performed by two individual units, the materials of the sheet and the plastic films should be limited to some special combinations in view of the heating and laminating timings. In addition, the laminating effect of such laminating apparatus is sometimes not satisfied, for example, due to formation of some bubbles in the resulting article.
In order to overcome the drawbacks, another laminating apparatus as shown in FIG.
1
(
b
) was developed. Such laminating apparatus, also referred as “hot shoe”, comprises only a pair of rollers
22
. The heat generated by heating plates
21
is uniformly distributed over aluminum extrusion elements
20
, and radiated to heat up the rollers
22
. Therefore, when the structure including the sheet material sandwiched between a pair of plastic films is fed through the rollers
22
, the heating and pressing mechanisms are simultaneously performed thereon so as to avoid the problem of forming bubbles. Since heat for softening the plastic films is transferred from the heating plates
21
to the rollers
22
through air gaps between the aluminum extrusion elements
20
and the rollers
22
, a relatively long waiting time, for example 10-15 minutes, is required to warm up the laminating apparatus. Therefore, another laminating apparatus as shown in FIG.
1
(
c
) was developed to solve this problem.
Please refer to FIG.
1
(
c
). The laminating apparatus includes a pair of electro-heaters
30
disposed inside a pair of rollers
31
, respectively. The rollers
31
are disposed to form a passage therebetween for passing therethrough the object to be laminated. The rollers
31
wrapping therein the electro-heaters
30
can thus quickly reach the operation temperature due to the direct heat transfer from the inner heaters
30
to the rollers
31
. This laminating apparatus has a compact size as well as improved heating efficiency. The heat transferred from the inner heaters
30
to the rollers
31
, however, will be dissipated to the whole working environment in the laminating apparatus. Therefore, the heating efficiency of such laminating apparatus is not so satisfied and should be improved further.
Therefore, the purpose of the present invention is to develop a hot laminating apparatus to deal with the above situations encountered in the prior art.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a hot laminating apparatus having heat shields so as to improve the heating efficiency thereof.
According to a first aspect of the present invention, a hot laminating apparatus having a transmission passage for passing therethrough a sheet material and thin films to be hot laminated, includes: a transmitting and heating roller disposed at one side of the transmission passage; and a heat shield disposed adjacent to the transmitting and heating roller. The transmitting and heating roller is used for heating a first thin film in contact therewith and transmitting the sheet material with the thin films through the transmission passage. The heat shield is formed of material including a heat-reflective material and configured to reflect the thermal energy dissipated from the transmitting and heating roller backward to keep its operation temperature.
Preferably, the transmitting and heating roller further includes: a heating shaft for rotating and providing the thermal energy; and a roller element wrapping the heating shaft and being heated with the thermal energy. The roller element is used for heating the first thin film and driven by the heating shaft to rotate so as to transmit the sheet material with the thin films through the transmission passage while pressing the sheet material against the thin films.
Preferably, the hot laminating apparatus further includes another transmitting and heating roller disposed at the other side of the transmission passage; and another heat shield disposed adjacent to the another transmitting and heating roller. They have the same structures of the transmitting and heating roller and the heat shield.
Preferably, the heating shaft is an electro-heater that transforms electric energy into the thermal energy.
Preferably, the roller element is made of rubber.
Preferably, the heat-reflective layer is on a first surface of the heat shield facing the transmitting and heating roller. The heat-reflective material is nickel.
Preferably, the heat shield further includes a heat insulation layer on a second surface thereof opposite to the first surface. For example, the heat insulation layer is a foam rubber layer or an asbestos fiber layer.
According to another aspect of the present invention, a hot laminating apparatus having a transmission passage for passing therethrough a sheet material and a thin film to be hot laminated, includes: a transmitting and heating roller disposed at one side of the transmission passage; and a heat shield. The transmitting and heating roller is used for heating the thin film in contact therewith and transmitting the sheet material with the thin film through the transmission passage. The heat shield includes a main body and a heat-reflective layer formed on the main body for reflecting the thermal energy dissipated from the transmitting and heating roller backward to keep its operation temperature.
According to a further aspect of the present invention, a hot laminating apparatus having a transmission passage for passing therethrough a sheet material and a thin film to be hot laminated, includes: a transmitting and heating roller disposed at one side of the transmission passage; and a heat shield. The transmitting and heating roller is used for heating the thin film in contact therewith and transmitting the sheet material with the thin film through the transmission passage. The heat shield includes a main body and a heat insulation layer formed on the main body for preventing the thermal energy dissipated from the transmitting and heating roller from escaping away from the transmitting and heating roller.


REFERENCES:
patent: 2315010 (1999-04-01), None
patent: 509205 (1989-08-01), None
patent: 540960 (1991-08-01), None
patent: 454689 (2001-09-01), None

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