Flexible or portable closure – partition – or panel – Plural and/or with rigid closure – Diverse types
Reexamination Certificate
2000-08-17
2002-08-20
Purol, David M. (Department: 3634)
Flexible or portable closure, partition, or panel
Plural and/or with rigid closure
Diverse types
C049S400000
Reexamination Certificate
active
06435251
ABSTRACT:
BACKGROUND OF THE INVENTION
The present invention generally relates to an improved hopper vent. More particularly, the present invention relates to an improved hopper vent including many novel features such as a pivoting, removable and fixedly positionable sash window, a removable screen, and a dam system.
Hopper vents, also commonly known as ventilators, have been extensively used for some time. For example, a hopper vent may be typically employed as part of a glass block window in a residential, commercial, or industrial structure. The typical hopper vent includes a window portion enclosed in a frame portion. The frame portion is typically in contact with the surrounding glass block window. The window portion is typically affixed to the frame and may open and close within the frame. The typical hopper vent also includes a screen covering the window portion, for example, to prevent insects from entering the hopper vent when the window portion of the hopper vent is open.
Typically, the typical hopper vent is comprised of extruded metal or vinyl. The screen is typically fastened to the hopper vent from the outside. The window portion of the hopper vent is typically affixed to the frame with a hinge. The hinge is typically fastened to both the window portion and the frame with metal screws or rivets and is not meant to be removed. The hopper vent may also include a window lock to lock the window portion to the frame and thus lock the hopper vent closed. Similar to the hinge, the window lock is typically also affixed to the window portion with metal screws.
U.S. Pat. No. 5,675,948 entitled “Insulated Ventilator for Glass Block Window” (the '948 patent) illustrates a typical, latest generation, ventilator. 
FIG. 1
 of the '948 patent illustrates a typical installation of a ventilator 
12
 in a glass block window 
10
.
Referring to FIG. 
6
 and column 
5
 of the description, the invention of the '948 patent also provides for the removal of the window assembly 
56
 mounted in the sash frame 
54
. However, the window assembly 
56
 is merely an insert in the sash frame 
54
 and is further described at column 5, line 47 to column 4, line 7. The window assembly 
56
 may be removed and replaced if broken, however, the sash frame 
54
 itself is not generally removable.
Also, as shown in 
FIG. 1
, the ventilator includes a screen assembly 
22
 affixed over the opening of the ventilator 
12
 by exterior screws at each end of the screen. 
FIG. 4
 more clearly illustrates that the screen 
22
 is fastened to the outside of the ventilator 
12
 by screws 
132
 and is not removable from the inside
Additionally, as shown in 
FIG. 6
, the sash frame 
54
 is affixed to the frame 
18
 by hinge members 
66
, 
68
 which allow the sash frame 
54
 to rotate opened and closed. The sash frame 
54
 is not fixably positioned at any open position, but instead may rely on the innately unreliable friction in the hinge members 
66
, 
68
 to fix the position of the sash frame 
54
 at a desired open orientation.
Also, typically, when the ventilator 
12
 is installed in an exterior wall, liquid such as rain water may enter the ventilator 
12
. Once it enters the ventilator 
12
, rain water may drain to the interior of the ventilator 
12
, if the sash frame 
54
 is open. Although the ventilator 
12
 includes a riser at its interior edge, water may accumulate and overflow the riser to drain into the interior of the ventilator 
12
.
Also, as shown in 
FIG. 3
, the ventilator 
12
 includes a latch 
70
 that has been fastened to the sash frame 
54
 by metal screws and serves to latch the sash frame 
54
 to the frame 
18
.
Additionally, the ventilator 
12
 relies on a single seal 
100
 between the sash frame 
54
 and the frame 
18
. With extensive use or extreme temperature, the seal 
100
 may become worn and no longer be able to provide sealing.
The prior art, as exemplified by the invention of the '948 patent, suffers from many drawbacks. For example, although the window assembly 
56
 is removable, the sash frame 
54
 is not. Because the sash frame 
54
 is not removable, access to the interior of the ventilator 
12
 and to the screen 
22
 is limited. Also, cleaning the sash frame 
54
 and the screen 
22
 is difficult. Also, the sash frame 
54
 relies on hinge members 
66
, 
68
 to open and close. Hinge members 
66
, 
68
 may be susceptible to adverse effects such as freezing and oxidation that may prevent the ventilator 
12
 from being operated. Additionally, the screen 
22
 is not generally removable, or only removable from the outside. Consequently, replacing or cleaning the screen 
22
 may require the use of a ladder or other equipment. Also, as mentioned above, water may drain into the interior of the ventilator 
12
. In addition, the ventilator 
12
 relies on a single seal 
100
 which may become breached by time or temperature extremes. Also, the ventilator 
12
 may be difficult to position in an intermediate position between open and closed because of the ventilator's 
12
 reliance on the hinge members 
66
, 
68
. Additionally, the ventilator 
12
 includes a latch 
70
 attached to the sash frame 
54
. The attached latch 
70
 may be expensive to manufacture or may separate from the sash frame 
54
. Also, the ventilator 
12
 is extruded and then welded together (col. 2, lines 42-47), a rather expensive and lengthy manufacturing process. Finally, the joins between the frame elements may be imperfect, thus allowing leakage of air or water.
An improved hopper vent providing, for example, greater sealing, durability, cost-effectiveness, and ability to be cleaned is very commercially desirable. Thus, a need exists for an improved hopper vent to remedy the many drawbacks of the prior art.
SUMMARY OF THE INVENTION
The present invention comprises an improved hopper vent including many novel features. These features include: a sash window that is removable from the interior or exterior side of the hopper vent, fixedly positionable at a plurality of different openings, spring loaded into the frame of the hopper vent and is injection molded for easy manufacture; a screen which is also removable from the interior side of the hopper vent; a pivot system allowing the sash window to pivot open instead of rotating open like in previous, hinge-based systems; and a dam system including a front riser to prevent water from draining to the interior of the hopper vent and a drain, such as weep holes or a gap between the frame and the screen of the hopper vent, to allow water to drain to the exterior of the hopper vent.
These and other features of the present invention are discussed or apparent in the following detailed description of the preferred embodiments of the invention.
REFERENCES:
patent: 1780492 (1930-11-01), Malm
patent: 2185888 (1940-01-01), Donahoe
patent: 2203753 (1940-06-01), Strandt
patent: 2733487 (1956-02-01), Hauck
patent: 2889591 (1959-06-01), Pratt
patent: 3091008 (1963-05-01), Riegelman
patent: 3344557 (1967-10-01), Lewin
patent: 4125141 (1978-11-01), Stillwell
patent: 4363350 (1982-12-01), Beckerer
patent: 4502260 (1985-03-01), Machler
patent: 5315798 (1994-05-01), Zarwell
patent: 5511352 (1996-04-01), Sholton
patent: 5675948 (1997-10-01), Boesch
patent: 5784839 (1998-07-01), La Vanway
International Product Supply
McAndrews Held & Malloy Ltd.
Purol David M.
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