High-voltage transformer

Details High-voltage transformer High-voltage transformer

2001-08-31

2003-11-04

Mai, Anh (Department: 2832)

Inductor devices

Winding formed of plural coils

Two windings

C363S067000, C363S128000, C363S126000, C336S180000

Reexamination Certificate

active

06642829

ABSTRACT:

OBJECT OF THE INVENTION
The invention that is being dealt with consists in a high voltage transformer the goal of which is to considerably reduce the size and the price thereof.
Obviously, the invention can be used in all those applications where a high kilovoltage supply is being required, both in direct and in high or low frequency alternate current.
BACKGROUND OF THE INVENTION
Conventionally, the use of high kilovoltage transformers the design of which presents a maximum difficulty in achieving the electrical insulation between the various elements (transformers, high voltage switches, rectifiers, voltage dividers, dischargers, etc.) they are composed of, is more than known. Insulation thereof is conventionally made by three different manners:
1. Filling, at vacuum and in a dry environment, the whole inside of the tank or housing containing the various elements of the transformer with a liquid or gaseous fluid which is usually silicone oil or mineral oil due to the low cost thereof.
2. Using solid insulating parts as there are plastics, glasses, porcelains, resins, etc.
3. Vacuum encapsulating the whole assembly with high voltage insulating silicones or resins.
In any of these three manners of making the insulation, it is necessary to keep some minimum distances between the various elements composing the transformer. This minimum distance depends on the voltage applied between the various elements so that it is necessary to keep a minimum insulation distance between the points of major voltage, which involves in the majority of the cases, the insulation distance becomes excessive for achieving insulation between the points of minor voltage. The final consequence is that the elements occupy a very high volume, whereby this volume must moreover be covered with the insulating material, a fact which considerably increases the weight and, especially, increases the cost of the transformer.
Furthermore, this design for achieving minimum distances, renders the assembly of the various elements of the transformer difficult, a fact which equally increases its cost.
The U.S. Pat. No. 4,587,606 describes a secondary winding divided into a plurality of sections provided around a primary winding of the air-core type. First and second diode groups are disposed on four substrates which surround the secondary winding. Diodes in each of the first and second diode groups are disposed on two adjacent substrates so that these diodes are connected in series so as to have the same polarity direction, respectively.
The first and second diode groups are respectively divided into a plurality of diode sections. Winding start ends and winding finishing ends are coupled between the respective two adjacent diode sections.
The diode sections disposed on each substrate are arranged to be spaced apart along the axial direction of the primary winding. One of the diode sections to which induced voltages of the winding sections are applied is disposed on two adjacent substrates, and the other diode section is disposed on the other two adjacent substrates. Positions of these diode sections are shifted along the axial direction of the primary winding. Therefore, the diode sections to which the induced voltages of the winding sections are applied are disposed on different substrates and are not on the same plane.
The Japanese patent application 6333754 A describes a transformer for cycloconverter to provide a transformer with equal factors of resistance and leakage reactance in positive and negative groups of windings.
In a first constitution, a conductor in a positive group winding and a conductor in a negative group winding are turned double in an axial direction on a core leg at the same time.
In a second constitution, the positive group winding and the negative group winding are put on separate divisions in an axial direction of the core leg. Then, a power-supply winding is split into two and they are mounted around each outer boundary of the positive and negative group windings.
DESCRIPTION OF THE INVENTION
To solve the afore indicated inconveniences, the invention has developed a new high voltage transformer which is characterized in that the conventional elements it is constituted of are arranged in two differentiated groups, on the one hand the elements having positive voltage and, on the other, the elements having negative voltages, both groups being separated by insulating means.
Furthermore, the arrangement of the elements provides that they are advantageously designed in such a manner that one of the ends of all thereof, have ground level or “zero” voltage. This voltage progressively increases towards the opposed end in the elements having positive voltages, and progressively decreases in the elements having negative voltages; all this in such a manner that, at an equal distance from ground level, the elements of each group have equipotential voltages.
This structure has the great advantage that the elements of one same group do not need insulation between themselves, so that the distance which is to separate them is considerably reduced, and, furthermore, the elements occupying the same area of potential do not at all have an influence on the stray capacitance, so that there are no limitations neither in respect of their proximity nor in respect of the opposed surfaces between them.
Thus, by means of the invention, as the elements are designed such that their voltage levels are in accordance with the area of potential which they occupy, it is possible to bring the elements nearer to each other, so that the volume is considerably reduced and, thus, the insulator filling the inside of the housing or tank of the transformer, is considerably reduced.
As a consequence of this reduction of the volume, a considerable reduction of the weight is achieved, due to the fact that the tank is of smaller dimensions and a smaller quantity of filling insulator is required.
Another of the advantages of the present invention is the reduction of the stray capacitance which eliminates some undesirable side effects.
The progressive increase of the voltage in the elements having a positive voltage, and the progressive decrease of the voltage in the elements having a negative voltage, are linear.
Advantageously, the ground level or “zero voltage”, is located in the area where the low voltage input signals are located.
In a preferred embodiment, the “zero voltage” level is located on the upper side of the transformer, such that the maximum level of potential is defined at the lower ends of the high voltage switches.
The insulating means separating the two groups of elements, are established by one single solid insulating means, a fact which considerably simplifies the assembly of the various elements of the transformer at the same time as it reduces its cost.
Another feature of the invention resides in the fact that it has means for minimizing the stray capacitance between the elements of one group and the elements of the other. These means are determined by the arrangement presented by the various elements of one group and the other; said elements are located in such a way that the surface of the elements of one group opposed to the surface of the elements of the other group, is minimum.
By means of the invention, the number of supporting and electrical insulation parts as well as manpower needed for assembling is reduced.
As a consequence of the above, it is evident that the invention considerably reduces the total cost of the tank, as well as that of the storage and transport thereof.
Hereafter, so as to facilitate a better understanding of this description and forming an integral part thereof, a series of figures in which the object of the invention is represented in an illustrative, non-limiting way, is attached hereto.


REFERENCES:
patent: 4587606 (1986-05-01), Sanada
patent: 5225971 (1993-07-01), Spreen
patent: 5576681 (1996-11-01), Sander et al.
patent: 5917396 (1999-06-01), Halser, III
patent: 6026004 (2000-02-01), Cross
patent: 6150914 (2000-11-01), Borho et al.

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