Compositions: ceramic – Ceramic compositions – Refractory
Patent
1991-01-11
1992-08-11
Dixon, Jr., William R.
Compositions: ceramic
Ceramic compositions
Refractory
428366, 428370, 428378, C04B 3576
Patent
active
051378523
ABSTRACT:
Thermodynamically stable ceramic composites are provided for use in high temperature oxidizing environments. The composites comprise high strength alumina fibers (Al.sub.2 O.sub.3) in a ceramic matrix. The ceramic matrix comprises material similar to the fibers to improve compatibility of the composite materials. A material selected from the .beta.-alumina and magnetoplumbite family of materials is used to provide a weakly bonded interface between the fibers and the ceramic matrix. .beta.-aluminas and magnetoplumbites have weak layers as an intrinsic characteristic of their crystal structure, which comprise spinel layers (basically Al.sub.2 O.sub.3) separated by very weakly bonded planes containing the .beta.-forming ions. The weak planes of these materials allow preferential debonding and sliding, and thus inhibit crack growth across the interface between the fibers and the ceramic matrix. The alumina fibers can be coated with .beta.-alumina by any of several methods such as heat treating the fibers in an atmosphere containing the desired .beta.-forming ions. Composite structures can be fabricated by placing the coated fibers in powdered matrix material and hot pressing. .beta.-alumina can also be formed in situ within a preformed composite by providing the .beta.-forming ions in a compound that is phase compatible with the ceramic matrix material and then heat treating the composite to form .beta.-alumina at the fiber-matrix interface.
REFERENCES:
patent: 4869943 (1989-09-01), Corbin et al.
patent: 4885199 (1989-12-01), Corbin et al.
patent: 4916092 (1990-04-01), Tiegs et al.
Marshall David B.
Morgan Peter E. D.
Dixon Jr. William R.
Gallo Chris
McFarren John C.
Rockwell International Corp.
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