High-strength nylon battery separator material and related metho

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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Details

1563066, 1563082, 428284, 428296, 428297, 428298, 428282, 429247, 429249, 429254, B32B 2734

Patent

active

052021785

ABSTRACT:
A nylon battery separator material for use in nickel-cadmium batteries has a laminated construction comprising a nonwoven web of nylon staple fibers sandwiched between a pair of webs of spun-bonded nylon fibers. The staple web comprises nylon 6 and nylon 6-6 fibers. The spun-bonded fibers are nylon 6-6. During manufacture the staple web is fed between the webs of spun-bonded nylon fibers. The three webs form a sandwich which is passed through a stack of heated calendar rolls. The maximum temperature of the stack of calendar rolls is greater than the softening temperature of the nylon 6 fibers, but less than the melting temperature of the nylon 6-6 fibers. Upon cooling, the webs of spun-bonded fibers will be bonded to the staple web by the re-solidified nylon 6 fibers, whereby the laminated battery separator material is formed.

REFERENCES:
patent: 3595731 (1971-07-01), Davies et al.
patent: 3770562 (1973-11-01), Newman
patent: 4039711 (1977-08-01), Newman
patent: 4863785 (1989-09-01), Berman et al.
patent: 5089360 (1992-02-01), Kanno et al.

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