High strength coke-oven mortar

Compositions: coating or plastic – Coating or plastic compositions – Molds and mold coating compositions

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106 383, 106 389, 501 63, 501 69, B28B 736, C03C 3097

Patent

active

045966010

ABSTRACT:
A high strength mortar has been developed for use with silica brick, in the construction of coke-oven heating walls. When fired to conventional coke oven temperatures of about 1100.degree. C., the mortar develops a tensile strength within the mortar itself, and a tensile bond to the silica brick, which exceeds the tensile strength of the silica brick. The mortar is composed of three primary solid constituents: 25 to 88 percent SiO.sub.2, 6 to 65 percent Al.sub.2 O.sub.3 and 4 to 12 percent P.sub.2 O.sub.5. To achieve such high tensile strength, the other solid constituents must be maintained at a minimum, desirably less than four percent and preferably less than two percent. Use of the high strength mortar permits construction of coke oven walls which can withstand significantly increased coking pressures--resulting in two significant benefits; (i) productivity increases of the order of 10 to 15 percent and (ii) doubling the service life of a coke oven wall.

REFERENCES:
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patent: 3547670 (1970-12-01), Fuchs et al.
patent: 3649313 (1972-03-01), Fisher
patent: 3813225 (1974-05-01), Cook
patent: 4090881 (1978-05-01), Keel et al.
patent: 4098725 (1978-07-01), Yamamoto et al.
patent: 4446082 (1984-05-01), Harvey et al.
patent: 4533644 (1985-08-01), Jones
Chem. Abst., 84:64622w; Ivarsson, May 71.

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