Metal treatment – Stock – Ferrous
Reexamination Certificate
2002-06-24
2004-06-01
Yee, Deborah (Department: 1742)
Metal treatment
Stock
Ferrous
C148S652000, C148S654000, C148S661000, C148S533000, C428S659000
Reexamination Certificate
active
06743307
ABSTRACT:
BACKGROUND OF THE INVENTION
The invention relates to a higher-strength steel strip or steel sheet comprising a predominantly ferritic-martensitic microstructure, as well as to a method for its production.
Within the context of the use of steel strip and steel sheet of the type mentioned above, there are increasingly demanding requirements in respect to their versatility, useability and service properties. Thus, continually improved mechanical characteristics of such steel strip and steel sheet are demanded. This relates in particular to the forming properties of such materials.
A steel strip or steel sheet with good forming properties is characterised by high r-values which represent good deep drawing properties, high n-values which represent good stretch forming properties, and high strain values which indicate positive plane-strain properties. A low yield strength ratio, calculated from the ratio of yield strength and tensile strength, is also characteristic of good stretch forming properties.
The general requirement for increased strength includes increased efforts in the area of lightweight construction. In this field, sheets of reduced thicknesses are used so as to save weight. The loss of strength which is associated with lightweight design, can be compensated for by an increase in the strength of the sheet itself. However, any increase in strength naturally results in a decrease in forming properties. It is thus the prime objective of further improvements in materials of the type discussed in this instance, to increase the strength while at the same time keep the decrease in forming properties as low as possible.
The steel-iron materials sheets 093 and 094 list numerous higher-strength micro-alloyed or P-alloyed steels with good cold formability. Some of these steels have bake-hardening characteristics. These characteristics can in particular be achieved by applying a continuous annealing process which if needed is linked with a hot dip refining process.
In addition, in practical application successful attempts have been made to increase the strength of steels while at the same time achieving significantly better forming properties, by increasing the alloy contents. By way of a supplement or an alternative, it has been possible to improve these characteristics with higher cooling rates during the hot roll process or the continuous annealing process. However, this approach is associated with a disadvantage in that the increased contents of alloying elements and the installation and operation of the required cooling equipment result in increased costs.
Conventional continuous annealing plants for sheet comprise an overageing furnace behind the annealing and cooling parts. In such an overageing zone, “overageing” of the steel strip or steel sheet occurs in that the processed steel strip or steel sheet is kept within a temperature range of ≦500° C. In the case of low-alloyed, soft steels, such holding at a temperature of up to 500° C. causes extensive precipitation of dissolved carbon as carbide. As a result of this precipitation of carbide, the mechanical/technological properties of the steel strip or steel sheet are positively influenced. However, in the production of dual phase steels in continuous annealing plants, undesirable tempering effects in the martensite can occur during the passage through the overageing zone.
SUMMARY OF THE INVENTION
It is thus the object of the invention to create a higher-strength steel strip or steel sheet made from a dual-phase steel, said steel strip or steel sheet comprising good mechanical/technological properties even after being subjected to an annealing process which includes an overageing treatment. Furthermore, a method for producing such strip or sheet is to be disclosed.
This object is met by a higher-strength steel strip or steel sheet comprising a predominantly ferritic-martensitic microstructure with a martensite content of between 4 and 20%, wherein the steel strip or steel sheet, apart from Fe and impurities due to smelting, comprises (in % by weight) 0.05-0.2% C, ≦1.0% Si, 0.8-2.0% Mn, ≦0.1% P, ≦0.015% S, 0.02-0.4% Al, ≦0.005% N, 0.25-1.0% Cr, 0.002-0.01% B. Preferably the martensite content is approximately 5% to 20% of the predominantly martensitic-ferritic microstructure.
A steel strip or steel sheet according to the invention features high strength of at least 500 N/mm
2
while at the same time featuring good forming properties, without there being a need for particularly high contents of particular alloying elements. In order to increase strength, the invention makes use of the transformation-influencing effect of the element boron, such effect being already known per se in the case of steels for hot rolled strip and forged pieces. In this, the strength-increasing effect of boron is ensured in that according to the invention at least one alternative nitride former, preferably Al and as a supplement Ti, is added to the steel material. The effect of adding titanium and aluminium consists of their binding the nitrogen present in the steel, so that boron is available to form hardness-increasing carbides. Supported by the necessarily present Cr content, in this way a higher level of strength is achieved when compared to comparative steels of conventional compositions.
As mentioned, the strength-increasing effect of boron in steels has already been discussed in the state of the art in the context of producing hot strip or forged pieces. Thus the German published application DE 197 19 546 A1 describes for example a hot strip of the highest strength, with optionally Ti being added by alloying, to said hot strip, in a quantity which is sufficient for a stoichiometrical fixation of the nitrogen present in the steel. In this way, the quantity of boron which has also been added, is protected against fixation to nitrogen. The boron can thus contribute without hindrance to increasing the strength and the through-hardenability of the steel. Furthermore, the German published application DE 30 07 560 A1 describes the production of a higher-strength hot-rolled dual-phase steel to which boron in quantities of 0.0005 to 0.01 weight % is added. In this case, boron is added to delay the ferrite-pearlite transformation.
Surprisingly, it has been shown that in the case of a higher-strength steel strip or steel sheet according to the invention, the quantity of martensite remains, even if after cold rolling, the respective material is subjected to an annealing treatment with subsequent cooling and overageing or if it is subjected to a hot dip refining process. The yield strengths of a strip or sheet according to the invention are between 250 N/mm
2
and 350 N/mm
2
. The tensile strengths are 500 N/mm
2
to more than 600 N/mm
2
, in particular up to 650 N/mm
2
. In the non-dressed state, the material is practically free of yield strength elongation (A
RE
≦1.0). A steel strip or steel sheet according to the invention thus comprises properties and characteristics which it was hitherto not possible to achieve in the case of low-alloyed steels.
A further advantage of steels according to the invention, is their resistance to tempering effects. The presence of chromium in steels according to the invention, prevents the problem which in particular occurs in the case of dual-phase steels of conventional composition, namely the problem that the martensite content is tempered during overageing treatment and that in this way a decrease in strength occurs.
Preferably a steel strip or steel sheet according to the invention additionally comprises a Ti content of at least 2.8×A
N
, wherein A
N
=content of N in % by weight. In this, the Al content can be limited to a range of 0.02-0.05% by weight. In this embodiment of the invention, the nitrogen contained in the steel is offered Al as a nitride former and in addition there is also a quantity of Ti present which is sufficient for the stoichiometrical nitrogen fixation. By contrast, if no Ti is present in the steel, the Al content of the steel strip or steel sheet should range bet
Engl Bernhard
Gerber Thomas
Horn Klaus
Proskauer Rose LLP
Thyssen Krupp Stahl AG
Yee Deborah
LandOfFree
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