High density structural reaction injection molded composite cont

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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264257, 264258, 26433119, 425542, 428225, 428251, 428284, 428285, 428296, 428373, 428408, 4284231, D03D 300

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active

052041700

ABSTRACT:
A high density structural reaction injection molded (SRIM) composite having a fabric comprised of nonwoven spunbonded fibers made of a polyester core sheathed in a polyamide skin, is embedded in a polyurethane matrix, providing a part having a blister free surface upon baking in a paint oven. A baked part having a near Class A or Class A surface finish can be attained by adding a show surface veil made of a soft nonwoven polyester fiber mat to the polyurethane matrix over the nonwoven spun bonded fabric. These parts have structural applications which require high strength and good surface finishes, such as in automotive exterior panels.

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Kuyzin, G. S., et al. "Non-Glass Reinforcement of Low-Density SRIM-For Automotive Interior Trim Parts", 32nd Annual Polyurethane Technical/Marketing Conference, Oct. 1-4, 1989, pp. 280-287.
Wilkinson, et al., "Structual Composites by Reaction Molding", 31st International SAMPE Symposium, Apr. 7-10, 1986, pp. 1064-1069.
Gonzales-Romero, et al., "Process Parometers Estimation for Structural Reaction Injection Molding and Resin Transfer Molding", Polymer Engineering and Science, vol. 30, Mid-Feb., 1990, pp. 142-146.
Reitz, J. A., et al., "New Directions in RIM Structural Composites", Proc. SPI Annual Technical/Marketing Conference, 31st Polyurethanes, 1988, pp. 75-79.
Kia, Hamid, "A Technique for Predicting Molding Conditions which Result in Class A Surfaces for Glass Fiber Reinforced Polymers", Journal of Composites Material, vol. 22(9), Sep., 1988, pp. 794-811.

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