Hermetically sealed micro-device package with window

Semiconductor device manufacturing: process – Packaging or treatment of packaged semiconductor

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

C438S116000

Reexamination Certificate

active

10880166

ABSTRACT:
A method for manufacturing a cover assembly including a transparent window portion and a frame of gas-impervious material that can be hermetically attached to a micro-device package base to form a hermetically sealed micro-device package. First, a frame of gas-impervious material is provided, the frame having a continuous sidewall defining a frame aperture there through. The sidewall includes a frame seal-ring area circumscribing the frame aperture. A sheet of a transparent material is also provided, the sheet having a window portion defined thereupon. The window portion has finished top and bottom surfaces. A sheet seal-ring area is prepared on the sheet, the sheet seal-ring area circumscribing the window portion. The frame is positioned against the sheet such that at least a portion of the frame seal-ring area and at least a portion of the sheet seal-ring area contact one another along a continuous junction region that circumscribes the window portion. The frame is pressed against the sheet with sufficient force to produce a predetermined contact pressure between the frame seal-ring area and the sheet seal-ring area along the junction region. The junction region is heated to produce a predetermined temperature along the junction region. The predetermined contact pressure and the predetermined temperature are maintained until a diffusion bond is formed between the frame and sheet all along the junction region.

REFERENCES:
patent: 3698878 (1972-10-01), Hale et al.
patent: 4016644 (1977-04-01), Kurtz
patent: 4261086 (1981-04-01), Giachino et al.
patent: 4355323 (1982-10-01), Kock
patent: 4427123 (1984-01-01), Komeda et al.
patent: 5115299 (1992-05-01), Wright
patent: 5118924 (1992-06-01), Mehra et al.
patent: 5157893 (1992-10-01), Benson et al.
patent: 5175975 (1993-01-01), Benson et al.
patent: 5302414 (1994-04-01), Alkhimov et al.
patent: 5423119 (1995-06-01), Yang
patent: 5625222 (1997-04-01), Yoneda et al.
patent: 5719979 (1998-02-01), Furuyama
patent: 5846638 (1998-12-01), Meissner
patent: 5856914 (1999-01-01), O'Boyle
patent: 5920463 (1999-07-01), Thomas et al.
patent: 5945721 (1999-08-01), Tatoh
patent: 5949655 (1999-09-01), Glenn
patent: 6020628 (2000-02-01), Mravic et al.
patent: 6139913 (2000-10-01), Van Steenkiste et al.
patent: 6141925 (2000-11-01), Halvorson, Jr. et al.
patent: 6168040 (2001-01-01), Sautner et al.
patent: 6191359 (2001-02-01), Sengupta et al.
patent: 6521988 (2003-02-01), Hauser et al.
patent: 6537121 (2003-03-01), Baret
patent: 6538312 (2003-03-01), Peterson et al.
patent: 6548895 (2003-04-01), Benavides et al.
patent: 6627814 (2003-09-01), Stark
patent: 6639313 (2003-10-01), Martin et al.
patent: 6653724 (2003-11-01), Kim et al.
patent: 6656768 (2003-12-01), Thomas
patent: 6668500 (2003-12-01), Lamberts
patent: 6696849 (2004-02-01), Ban et al.
patent: 6723379 (2004-04-01), Stark
patent: 6736295 (2004-05-01), Lin et al.
patent: 6759590 (2004-07-01), Stark
patent: 6763638 (2004-07-01), Berger, Jr.
patent: 2004/0104460 (2004-06-01), Stark
patent: 2004/0161530 (2004-08-01), Stark
patent: 2004/0187437 (2004-09-01), Stark
patent: 2004/0188124 (2004-09-01), Stark
Kazakov, N.F. (ed.); Diffusion Bonding of Materials; 1981; pp. 4-304; Pergamon Press; U.S.A.
Dunkerton; TWI Knowledge Summary Diffusion bonding: Copyright 2001; TWI World Centre for Materials Joining Technology Website; www.twi.co.uk; United Kingdom; 4 pages.
PCT; International Search Report of PCT/US04/02272 (related application); International Publication No. WO 2004/068189; Jan. 27, 2004; 3 pages.
Daron Teomim, Avner Badihi, Gil Zilber; “An innovative approach to wafer-level MEMS packaging”; Solid State Technology (Magazine); Jan. 2002; Penwell (Publ.); Nashua, NH USA.
Carpenter Specialty Alloys: Controlled-Expansion Alloys (Catalog/Brochure); Dec. 1999; pp. 1-24 (esp. 5-8); Carpenter Technology Corporation (Publ.); Wyomissing, PA USA.
JPL Technololgy Reporting Office; “Hermetic Wafer Bonding By Use of Microwave Heating”; NASA Tech Brief, vol. 25, No. 5, from JPL New Technology Report NPO-20608 (NASA Contract No. NAS-7-918); May 1, 2001; Jet Propulsion Laboratory, California Institute of Technology (Publ.); Pasadena, CA, USA; including therein: NTR Inventors Report by Henry W Jackwon, John D Mai, Martin B Barmatz, Nasser K Budraa, William T Pike; NASA Case No. 0205 20608; Mar. 1997 (?) (Best Available Copy); including therein: (same authors) “Low Pressure and Low Temperature Hermetic Wafer Bonding Using Microwave Heating”; Jet Propulsion Laboratory California Institute of Technology; Pasadena CA USA (Best Available Copy).
George S. Bradey, et al., Materials Handbook, 12th Edition; 1986; pp. 28-29; McGraw-Hill Book Company; New York.
R.C. Dykhuizen et al.; Gas Dynamic Principles of Cold Spray; Journal of Thermal Spray Technology; vol. 7(2); pp. 205-212; Jun. 1998.
Kazakov, N.F. (ed.); Diffusion Bonding of Materials; 1981; pp. 4-9, 248-257; Pergamon Press; U.S.A.
Nicholas M G & Lee R.J., Joining Dissimilar Materials Metals and Materials the journal of the Institute of Metals, vol. 5, No. 6, Jun. 1989, UK.
Cerjak, H. (ed.), Mathematical Modelling of Weld Phenomena 5; Diffusion Bonding of Glass to Metal in an Electrostatic Field; M. Morsy et al.; pp. 945-959; London IOM Communications, 2001.
Ostyn, K. & Vinckier, A.: Joining of Different Materials Through interfaces; interfaces in Materials, Proceedings of the Collequium; pp. 153-173; Brussals, Dec. 1988.
Arata et al. Pressure and Field Assisted Bonding of Glass to Aluminium; Transactions of JWRI is published by Welding Research Institute of Osaka University; vol. 13; No. 1; 1984; pp. 35-40.
Sadpysky et al.; Precision Welding of Glass to Kovar Without Melting; Svarochnoe Proizvodstvo; Feb. 1973; pp. 22; (In Russian, English translation provided).
Kazakov et al.; Equipment for Diffusion Welding of Rectangular Glass Plates to Kovar; Svarochnoe Proizvodstvo; Jun. 1977; p. 50; (In Russian, English translation provided).
PCT; International Search Report of PCT/US03/07553 (related application); International Publication No. WO 03/083938 A1; Jun. 16, 2003; 2 pg.

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Hermetically sealed micro-device package with window does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Hermetically sealed micro-device package with window, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Hermetically sealed micro-device package with window will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-3813895

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.