Hermetically sealed connector

Electrical connectors – With insulation other than conductor sheath – Metallic connector or contact secured to insulation

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Details

H01R 13405

Patent

active

049136739

ABSTRACT:
A hermetically sealed high voltage electrical connector is provided which includes a metal support member having one or more apertures therein for receiving one or more electrical contacts. The contacts are mounted within the apertures by plastic contact-retention means which supports the contacts within the apertures and provides a hermetic seal between the contacts and the support member. The plastic contact-retention means includes plastic plug portions in the apertures; and the contacts, preferably, include one or a spaced pair of flange portions to increase the area of the bonding surface at the interface between the plastic plugs and the contacts. A metal-to-plastic adhesive may be applied at the interface between the plugs and the side walls of the apertures for enhanced bonding therebetween. According to a preferred embodiment, the connector comprises an interface connector; and the plastic contact-retention means also includes a covering portion covering substantially the entire connector except for an annular flange portion extending outwardly and adapted to be connected to an external housing. The present invention provides a reliable hermetically sealed connector that does not require ceramic sealing plugs, resulting in a lower cost connector that can be manufactured at substantially reduced temperatures.

REFERENCES:
patent: 2383909 (1945-08-01), Buchanan
patent: 3495028 (1970-02-01), Tutthill
patent: 3522575 (1970-08-01), Watson et al.
patent: 3696321 (1972-10-01), Cooper, Jr.
patent: 3708612 (1973-01-01), Saxon et al.
patent: 3747048 (1973-07-01), Johnson et al.
patent: 3977750 (1976-08-01), Glover et al.
patent: 4280747 (1981-07-01), Kinzler
patent: 4356344 (1982-10-01), Carey
patent: 4480151 (1984-10-01), Dozier
IEEE Transactions on Components, Hybrids, and Manufacturing Technology, vol. CHMT-7, No. 3, Sep. 1984; pp. 276-280, Kokini et al., "Estimating the Strength of Annular Glass-to-Metal Seals in Microelectronic Packages: An Experimental Study".
Article, "Glass-to-Metal Improved Yields and Quality Using Nitrogen-Based Atmospheres," Schmidt et al, pp. 208-212; (source unknown).

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