Heat resisting metal fiber sintered body

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Making articles of indefinite length

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419 43, 29 451, 29 452, 294191, 82 111, 83913, B22F 500, B22F 100, B21F 4500, B23P 1700

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060633328

ABSTRACT:
The method of making the metal fiber sintered body includes making a coiled material by coiling a thin sheet of Fe--Cr--Al--La, Fe--Cr--Al--Y or Fe--Cr--Al--Ce stainless steel; making a tow of Fe--Cr--Al--La, Fe--Cr--Al--Y or Fe--Cr--Al--Ce continuous fibers by lathe turning an end face of the coiled material at a tool feed speed of from 5 to 40 .mu.m/rev; extending the tow in a width direction and cutting the tow with a roller type cutting assembly to form Fe--Cr--Al--La, Fe--Cr--Al--Y or Fe--Cr--Al--Ce stainless steel fibers having a fiber length of 20 to 200 mm; feeding the Fe--Cr--Al--La, Fe--Cr--Al--Y or Fe--Cr--Al--Ce stainless steel fibers having the fiber length of 20 to 200 mm to a conveyor; dropping the stainless steel fibers onto the conveyor and dispersing the stainless steel fibers by making an air current act on the stainless steel fibers; transporting the resulting sheet-shaped accumulation on the conveyor and compressing it to form a web and sintering the web. The stainless steel fibers have a thickness of from 7.5 to 180 .mu.m, a width of from 10 to 170 .mu.m and are from 17 to 21% by weight Cr, from 2.5 to 6.5% by weight Al, from 0.02 to 0.25% by weight of La, Y or Ce in addition to their iron content.

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patent: 3727292 (1973-04-01), Nicely
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patent: 5165899 (1992-11-01), Delaunay et al.
patent: 5525423 (1996-06-01), Liberman et al.
Neely, John E., Practical Metallurgy and Materials of Industry, John Wiley & Sons, p. 208, 1979.

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