Heat pump cycle system

Refrigeration – Automatic control – Refrigeration producer

Reexamination Certificate

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Details

C062S224000, C062S211000, C062S212000, C062S160000

Reexamination Certificate

active

06230506

ABSTRACT:

CROSS-REFERENCE TO RELATED APPLICATION
This application is related to and claims priority from Japanese Patent Applications No. Hei. 10-237450 filed on Aug. 24, 1998 and No. Hei. 11-196349 filed on Jul. 9, 1999, the contents of which are hereby incorporated by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention:
The present invention relates to a heat pump cycle system in which pressure of refrigerant discharged from a compressor exceeds the critical pressure and carbon dioxide (CO
2
) is used as refrigerant. The heat pump cycle system can set cooling operation and heating operation.
2. Description of Related Art:
A vapor-compression type refrigerant cycle using carbon dioxide (CO
2
) as refrigerant (hereinafter, referred to as “CO
2
refrigerant cycle”) is disclosed in JP-A-9-264622 by the applicant of the present invention. To increase cooling capacity of the CO
2
refrigerant cycle, pressure of high-pressure side refrigerant is need to be increased. However, when the pressure of high-pressure side refrigerant is simply increased, coefficient of performance of the CO
2
refrigerant cycle is deteriorated. Thus, in the conventional CO
2
refrigerant cycle, temperature of refrigerant on an outlet side of a radiator is controlled, so that cooling capacity of the CO
2
refrigerant cycle is controlled while the coefficient of performance of the CO
2
refrigerant cycle becomes higher. However, the conventional CO
2
refrigerant cycle is only for increasing the cooling capacity of the CO
2
refrigerant cycle. Therefore, when the CO
2
refrigerant cycle is applied to a heat pump cycle system which can selectively switch cooling operation and heating operation, the pressure of high-pressure side refrigerant where the coefficient of performance becomes maximum during the cooling operation does not correspond to the pressure of high-pressure side refrigerant where the coefficient of performance becomes maximum during the heating operation. As a result, when the control of the cooling operation is simply applied to the heating operation in the conventional CO
2
refrigerant cycle, the coefficient of performance during the heating operation is deteriorated.
Further, in the CO
2
refrigerant cycle, CO
2
refrigerant is in a supercritical state on the high-pressure side and CO
2
refrigerant is not condensed in a radiator. Therefore, as CO
2
refrigerant flows from a refrigerant inlet side toward a refrigerant outlet side within the radiator, temperature of CO
2
refrigerant is gradually decreased. Thus, temperature of air blown into a passenger compartment is approximately the average temperature of radiator. To increase the temperature of air blown into the passenger compartment during the heating operation, the temperature of CO
2
refrigerant on the refrigerant inlet side of the radiator is need to be increased so that the average temperature of air passing through the radiator is increased. In this case, because it is necessary to increase the pressure of CO
2
refrigerant discharged from the compressor, the coefficient of performance of the CO
2
refrigerant cycle may be deteriorated.
SUMMARY OF THE INVENTION
In view of the foregoing problems, it is an object of the present invention to provide a heat pump cycle system which can set cooling operation and heating operation for a compartment while preventing coefficient of performance from being deteriorated during the heating operation.
It is an another object of the present invention to provide a heat pump cycle system which improves heating capacity while improving coefficient of performance during heating operation.
According to the present invention, a heat pump cycle system includes a compressor for compressing refrigerant, a case for forming therein an air passage through which air flows toward a compartment, a first heat exchanger disposed in the case for performing heat exchange between air inside the case and refrigerant flowing therein, a second heat exchanger disposed outside the case for performing heat exchange between air outside the case and refrigerant flowing therein, a refrigerant pipe forming a refrigerant passage through which refrigerant in the first heat exchanger and refrigerant in the second heat exchanger communicate with each other, an expansion valve disposed in the refrigerant passage for reducing pressure of refrigerant, and a switching unit for switching a communication between a discharge port of the compressor and an inlet of the first heat exchanger and a communication between the discharge port of the compressor and an inlet of the second heat exchanger. In the heat pump cycle system, the compressor discharges refrigerant with a pressure higher than the critical pressure, the first heat exchanger includes a plurality of first heat-exchanging portions arranged in line relative to a flow direction of air flowing through the air passage, the first heat-exchanging portions of the first heat exchanger are connected in line relative to a flow direction of refrigerant flowing therein, and one of the first heat-exchanging portions, at a most downstream side relative to the flow direction of air, is placed at a most upstream side relative to the flow direction of refrigerant during the heating operation. Thus, a lower limit temperature of air blown from the first heat exchanger can be increased, and the temperature of air from the first heat exchanger into the compartment can be increased.
Preferably, the expansion valve is controlled based on temperature of refrigerant in any a position from a refrigerant outlet of a most upstream heat-exchanging portion and a refrigerant inlet of a most downstream heat exchanging portion relative to the flow direction of refrigerant during the heating operation. Therefore, an opening degree of the expansion valve can be controlled based on a relatively high temperature of refrigerant, and the heat pump cycle system is controlled so that the discharge pressure of the compressor becomes higher even when the control of expansion valve during the heating operation is the same as that during the cooling operation. Thus, the control of the expansion valve can be made simple, while the heat pump cycle system prevents both the heating capacity and the coefficient of performance from being deteriorated.
More preferably, the heat pump cycle system further includes a control unit for controlling an opening degree of the expansion valve. The control unit includes a temperature setting unit for setting a temperature of the compartment, an air temperature sensor for detecting a temperature of air before flowing into the first heat exchanger, and a target pressure determining unit for determining a target pressure of refrigerant discharged from the discharge port of the compressor during the heating operation based on the temperature detected by the air temperature sensor and the temperature set by the temperature setting unit, so that coefficient of performance becomes approximately maximum. In the heat pump cycle system, the control unit controls the opening degree of the expansion valve in such a manner that pressure of refrigerant discharged from the compressor becomes the target pressure. Thus, the heat pump cycle system can perform the heating operation while preventing the coefficient of performance from being deteriorated.
On the other hand, the control unit includes a first target pressure determining unit for determining a first target pressure of refrigerant discharged from the compressor during the heating operation based on the temperature set by the temperature setting unit so that coefficient of performance becomes maximum, and a second target pressure determining unit for determining a second target pressure of refrigerant discharged from the compressor during the cooling operation based on the temperature set by the temperature setting unit, so that coefficient of performance becomes maximum. In the heat pump cycle system, the control unit controls the opening degree of the expansion valve in such a manner that pressure of refrigerant discharged from the compr

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