Growth of III-nitride films on mismatched substrates without...

Semiconductor device manufacturing: process – Making device or circuit emissive of nonelectrical signal

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C438S479000, C438S483000

Reexamination Certificate

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06900067

ABSTRACT:
A method of forming a light emitting device includes providing a sapphire substrate, growing an Al1−xGaxN first layer by vapor deposition on the substrate at a temperature between about 1000° C. and about 1180° C., and growing a III-nitride second layer overlying the first layer. The first layer may have a thickness between about 500 angstroms and about 5000 angstroms. In some embodiments, reaction between the group V precursor and the substrate is reduced by starting with a low molar ratio of group V precursor to group III precursor, then increasing the ratio during growth of the first layer, or by using nitrogen as an ambient gas.

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