Ground rubber elastomeric composite useful in surfacings and the

Stock material or miscellaneous articles – Web or sheet containing structurally defined element or... – Composite having voids in a component

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428327, 428403, 428407, 428425, 428 85, 156242, 156331, 428320, B32B 326, B32B 516, C09J 318

Patent

active

041121767

ABSTRACT:
There is provided a polyurethane ground rubber composite and a new method for formation and preparation thereof. The composite is suitable for use in laminated and other surfacing or as a surfacing and has excellent flexibility, resiliency, weatherability, and elastomeric qualities; and comprises particulate vulcanized rubber substantially coated on each particle with about 3 to about 8 microns, and in some instances about 3 to about 10 microns, of a cross-linked binder derived from an essentially solvent-free polymeric isocyanate prepolymer having a number average molecular weight of 800-4000, the cross-linking of the isocyanate prepolymer being accomplished by controlled reaction with water using an equivalent ratio of NCO/OH of 0.14/1 to 0.83/1 to form urea and buiret linkages, and providing a void content of 25-60 volume percent, so that the carbon dioxide generated by the water/isocyanate reaction can readily diffuse through the film and so that the vented carbon dioxide does not cause foaming of the composite; and methods of controlling the forming of the composite, the layering of the composite, and/or mixing it in situ.

REFERENCES:
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patent: 2929800 (1960-03-01), Hill, Jr.
patent: 3272098 (1966-09-01), Buchholtz et al.
patent: 3597297 (1971-08-01), Buchholtz et al.
patent: 3801421 (1974-04-01), Allen et al.
patent: 3936576 (1976-02-01), Kay
patent: 3968089 (1976-07-01), Cuscurida

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