Grain refinement and superplastic forming of an aluminum base al

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Post sintering operation

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148 115A, 148 115P, 148 127A, 148417, 419 29, 419 48, 419 54, 420902, B22F 314

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047708484

ABSTRACT:
A rapidly-solidified aluminum alloy powder having a nominal composition of 7% Zn, 2.5% Mg, 2% Cu, 0.3% Zr, and 0.3% Cr is used to make a high forming-rate, superplastic, high-strength aluminum alloy. The powder is outgassed, consolidated, and extruded, thereby developing a wide range of particle size distribution of dispersoids in the process, containing respectively zirconium and chromium dispersoids, as well as age hardening precipitates. The consolidated powder is then rolled to 85% reduction to provide a sheet material which is superplastically formed at a temperature in the range of 450.degree. C. to 490.degree. C. and at a rate between 5.times.10.sup.-3 to 5.times.10.sup.-2 per second.

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J. A. Wert, Ultrafine Grain Aluminum Research and Data, Interim Report No. 4, Oct. 1985, pp. 1-8.

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