Gas-filled discharge path

Details Gas-filled discharge path Gas-filled discharge path

2000-08-09

2003-03-04

Jackson, Stephen W. (Department: 2836)

Electricity: electrical systems and devices

Safety and protection of systems and devices

High voltage dissipation

C361S091100, C361S111000, C361S127000

Reexamination Certificate

active

06529361

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to electronic components and may be used when designing gas-filled discharge paths having at least two electrodes, where an electrode activating compound which has a plurality of components is applied to at least one of the electrodes in order to stabilize their ignition, operating and extinction properties.
BACKGROUND INFORMATION
In order to ensure the desired operating characteristics such as ignition voltage, response time, static response voltage, dynamic response time, extinction voltage, and glow operating voltage of discharge paths such as spark gaps or voltage surge protectors filled with inert gases, different measures such as electrode design, type and pressure of filling gas, and selection of the activating compound applied to the active surfaces of the electrodes must be adjusted to one another. Furthermore, in order to obtain specific conditions, it is customary to arrange one or more ignition strips on the inner wall of the glass or ceramic insulator and possibly provide a special ionization source, for example, a dot-like deposit of a radioactive material. In order to form a gaseous discharge path, which has a low ignition delay in a dark space without the use of an additional ionization source, an electrode activating compound having a plurality of components is used which, in addition to the customary base component in the form of one or more alkaline or alkaline earth halides and/or sodium and/or potassium silicate in an amount of 30 to 60 wt. %, also contains a barium compound and a transition metal in metallic form such as titanium in an amount of 5 to 25 wt. % and an oxide of cesium and a transition metal such as tungsten, i.e,., cesium tungstenate (Ce
2
WO
4
) also in an amount of 5 to 25 wt. %. When using such an electrode activating compound, it has been found that the ignition voltage of the first ignition after a 24-hour dark storage of the discharge path is within the range required by users for such discharge paths (German Patent Application No. 197 01 816).
For gas-filled discharge paths such as spark gaps or voltage surge protectors, electrodes made of a nickel-iron or a nickel-iron-cobalt alloy or of copper are customarily used. The outer surface of these electrodes is usually nickel plated after soldering the electrodes to the insulator and prior to performing other operations such as welding electrical leads and testing to protect it against oxidation. For this purpose, a plurality of discharge paths are galvanically treated as a unit after the soldering process (World Patent No. 90/90 03 677 and European Patent No. 436 529).
SUMMARY
An object of the present invention is to simplify the manufacturing process of non-radioactive discharge paths having a low ignition delay in a dark space and thus to meet the strictest requirements for constancy of electrical values of these discharge paths.
In order to achieve this object, according to the present invention, the electrodes of the discharge path are provided with a nickel plating having a thickness of at least 5 &mgr;m on their surfaces located both outside the discharge area and inside the discharge area, the electrode activating compound containing metallic nickel in addition to titanium.
The present invention also provides for the use of nickel plated electrodes for the discharge paths in question. This nickel plating may take place prior to the separation of the individual electrodes for assembly to form the discharge path. This early nickel plating of the electrodes makes it possible to manufacture the discharge path as a unit in few manufacturing steps, which may take place one immediately following the other. The continuous manufacturing process, in which individual parts are handled individually in a plurality of manufacturing steps (application of the activating compound to the electrodes, attaching the insulator to the electrodes, degassing, soldering, imprinting, welding of the electrical leads, measuring) is therefore not interrupted by an extraneous manufacturing step. This has a beneficial effect on the manufacturing costs. On the other hand, the invention takes into account the fact that full nickel plating of the electrodes will not fail to exert an effect on the electrical properties of the discharge path, since the electrode surfaces in the gas space are no longer formed by a copper or nickel-iron layer, but by a nickel layer. In order to stabilize this effect, the invention calls for the nickel layer to have a minimum thickness, so that the nickel layer is not fully or partially eroded during the discharge processes, and a potassium or sodium silicate to be selected and the electrode activating compound to contain nickel in addition to titanium as a transition metal component in a metallic form, in order to ensure adhesion of the electrode activating compound to the electrode surfaces at AC currents of 20 A and current surges of 20 kA thus extending their service life. Minimum nickel erosion during discharge can only be supported by using pure argon or a mixture of argon and neon for gas filling. An ignition voltage that is as low as possible also has a favorable effect in this respect. Operating voltage, extinction characteristics, and the provision of charge carriers can be optimized by adding an alkali halide or an alkali borate to the electrode activating compound as an additional component, in an amount of 5 to 15 wt. %.


REFERENCES:
patent: 3582702 (1971-06-01), Hermann et al.
patent: 5995355 (1999-11-01), Daeumer
patent: 652246 (1985-10-01), None
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patent: 37 23 571 (1989-01-01), None
patent: 197 01 816 (1997-07-01), None
patent: 0 381 004 (1990-08-01), None
patent: 0381004 (1990-08-01), None
patent: 0 436 529 (1991-07-01), None
patent: WO 90/03677 (1990-04-01), None
patent: WO-9725760 (1997-07-01), None

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