Gas discharge lamp with ellipsoidal discharge chamber

Electric lamp and discharge devices: systems – Combined load device or load device temperature modifying... – Discharge device load

Reexamination Certificate

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C315S082000, C315S039530, C313S571000, C313S620000, C313S631000

Reexamination Certificate

active

06507153

ABSTRACT:

BACKGROUND OF THE INVENTION
The invention relates to a gas discharge lamp, in particular a high-pressure discharge lamp for use in automobiles. The invention further relates to a lighting system with at least one light source, at least one light coupling system, at least one optical waveguide, and at least one light delivery system.
Such lighting systems with a central light source and a distribution of the light over optical waveguides (i.e. suitable optical fiber systems) in remote locations are particularly suitable for applications in the automobile branch. In addition, light may also be generated in badly accessible locations or locations where a direct light generation is not possible or is possible with difficulty only (for example in a container with an explosive filling) for other reasons. The central light source must have properties here which are not achieved by known lamps. Among these are, for example, the run-up behavior upon switching-on, the effective brightness of the lamp, and the arc stability of the gas discharge. Furthermore, such a system (Remote Lighting System, RLS) renders possible a flexible distribution via optical waveguides and a saving in light sources, so that space is saved and sources of defects are avoided. Added to this is a wide freedom in the construction of the lighting device in the region where the light is emitted (light delivery system such as, for example, an automobile headlight projector). A central light source may be accommodated in an easily accessible and protected location in the automobile, and the light thereof is then transported to the front reflectors via optical waveguides which are not prone to defects. The freedom of design created thereby for the headlamp is required in particular in the field of automobiles.
Gas discharge lamps of the kind described above are known from European patent EP 0 562 872. A discharge lamp light source is disclosed therein which combines a high brightness with a sufficient convection stability of the arc of the gas discharge. The brightness of the lamp, or more exactly its luminescence, is advantageously indicated as the effective luminescence expressed as the arc luminescence per arc length squared (lm/cm
2
). The arc discharge light source comprises a discharge tube with a discharge chamber formed therein and comprising a gas filling, which filling can be brought into a state of discharge through the supply of energy. At least two electrodes project into the discharge chamber and define an arc length of between 2 and 3.5 mm. The quantity of mercury present in the discharge chamber and various dimensions of the discharge tube are chosen such that a compromise is reached between the three mutually dependent quantities: the operating voltage, which determines the lamp efficacy, the convection stability, and the structural integrity of the discharge lamp. A region is indicated for a filling density value at which a sufficient structural integrity of the discharge tube is also safeguarded. To achieve that the discharge tube remains undamaged during lamp operation, the tensile stress of the discharge tube must lie below a maximum value, which is given by the material properties and the dimensions of the discharge tube. A compromise between the arc length, discharge chamber diameter, wall thickness, and mercury density in the lamp renders it possible to achieve a lamp which generates a quantity of light of the order of 50,000 lm/cm
2
.
Known gas discharge lamps, such as disclosed inter alia in EP 0 562 872, have the disadvantage that a high brightness is available only after a run-up time of the lamp. This is an unacceptable drawback in particular for applications in automobiles because this time lies, for example, outside the legal requirements for a motorcar headlamp. It is a requirement for the run-up behavior of a headlamp that a given quantity of light should be generated within a given period of time after switching-on.
SUMMARY OF THE INVENTION
It is an object of the invention, therefore, to provide a gas discharge lamp of high brightness which supplies a sufficient brightness after a short time, so that in particular requirements relating to automobile headlamps are fulfilled.
This object is achieved by means of a gas discharge lamp having a bulb which has an ellipsoidal discharge chamber in a central location, which chamber has a surface area with a maximum value of less then 2.5 cm
2
, with two electrodes extending into the discharge chamber and having an electrode distance E
a
inside the discharge chamber of 1.5 mm to 3.0 mm, with a filling in the discharge chamber which during lamp operation is in a gas discharge state and has a filling density of 80 to 90 mg/cm
3
, with at least a mercury component in the filling which determines said filling density, and with an operating voltage between the electrodes in the discharge chamber of 80 to 90 V during lamp operation. A gas discharge lamp having the properties of claim
1
eliminates the disadvantages known from the prior art and in particular supplies a greater quantity of light within a shorter time after switching-on. It is this which renders the lamp suitable also for realizing the function of a headlamp in addition to other lighting devices in an automobile. Next to other statutory requirements for lighting devices in automobiles such as, for example, a given quantity of light, brightness, color temperature, and operational life for headlamps, a certain ignition and run-up behavior of the headlamp is also obligatory. After switching-on, at least 80% of the light must be available after 4 s. This property is achieved only with the gas discharge lamp according to the invention. The small discharge chamber in combination with the filling density and with the operating voltage renders possible an efficient gas discharge with a large quantity of light. A very high luminous flux per arc length squared of approximately 90,000 lm/cm
2
is achieved. In addition, at least 80% of the light is available already after 4 s. Such a gas discharge lamp is accordingly highly suitable as a light source for a system with a central light source and a distribution through optical waveguides in the automobile. Obviously, it is also possible to realize further lighting functions in addition to the headlamp function.
Additional optical waveguides may be used, for example, for making possible an interior or display lighting. Coupling of the light takes place at the central light source location, and the type and shape of the delivery from the optical waveguide in remote locations may be adapted to the respective requirements in situ.
In a further embodiment of the gas discharge lamp, the discharge chamber has an internal diameter of less than 4 mm measured in transverse direction of the bulb. It was found that the lamp has particularly good properties when the internal diameter of the discharge chamber lies in a region of between 3 and 4 mm, in particular at 3.7 mm.
In an advantageous further embodiment, the discharge chamber has a wall load factor on the surface of the discharge chamber of at least 25 W/cm
2
. The wall load factor is a measure for the power of the gas discharge lamp per unit surface area of the discharge chamber. The wall load factor is accordingly a parameter for the load on the material of the discharge chamber, and thus for the operational life of the lamp. The value of the wall load factor increased in comparison with the prior art is made possible by the smaller discharge chamber. As a result, substantially more light is generated in the small volume of the discharge chamber.
An embodiment of the invention relates in particular to suitable dimensions of the discharge chamber, which has preferably a width of less than 8 mm and a length of less than 8 mm. The discharge chamber thus is substantially smaller than that of known lamps. It is advantageous to give the discharge chamber a width lying in the range from 6 to 7.7 mm, in particular 7.6 mm, which is combined with a length lying in the range from 6 to 8 mm, in particular at 7.4 mm.

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