Gallium nitride-on-silicon interface using multiple aluminum...

Semiconductor device manufacturing: process – Making device or circuit responsive to nonelectrical signal

Reexamination Certificate

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C438S172000, C438S022000, C257S103000, C257S194000, C257SE21121, C257SE21126

Reexamination Certificate

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07598108

ABSTRACT:
A thermal expansion interface between silicon (Si) and gallium nitride (GaN) films using multiple buffer layers of aluminum compounds has been provided, along with an associated fabrication method. The method provides a (111) Si substrate and deposits a first layer of AlN overlying the substrate by heating the substrate to a relatively high temperature of 1000 to 1200° C. A second layer of AlN is deposited overlying the first layer of AlN at a lower temperature of 500 to 800° C. A third layer of AlN is deposited overlying the second layer of AlN by heating the substrate to the higher temperature range. Then, a grading Al1-XGaXN layer is formed overlying the third layer of AlN, where 0<X<1, followed by a fixed composition Al1-XGaXN layer overlying the first grading Al1-XGaXN layer. An epitaxial GaN layer can then be grown overlying the fixed composition Al1-XGaXN layer.

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D. Zubia and S.D. Hersee, J. Appl. Phys., 85, 6492 (2001).

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