Furan-phenolic resin coated sand for collapsible foundry molds

Stock material or miscellaneous articles – Coated or structually defined flake – particle – cell – strand,... – Particulate matter

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428407, 260 56, 164 43, B22C 116

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active

040513017

ABSTRACT:
A resin for coating sand and a resin-coated sand produced therefrom wherein the resin is prepared by incorporating furan into a phenolic novolak resin. In the preferred practice, the resin is produced by reaction of furfuryl alcohol with a phenolic compound at an acid pH to give a furfuryl-phenolic intermediate in a first step, and then, in a second step, reacting the furfuryl-phenolic intermediate with a lower aliphatic aldehyde to produce the resin. The resin-coated sands of the present invention provide unexpectedly improved shakeout and collapsibility characteristics in the shell process.

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patent: 3725333 (1973-04-01), Adkins et al.
Brown et al., Furfurylated Novolak Resins, Industrial and Engineering Chemistry, 11-53, pp. 1675, 1676.

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