Functionally pre-stressed ribbon stack

Optical waveguides – Optical transmission cable – Ribbon cable

Reexamination Certificate

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Reexamination Certificate

active

06445860

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to a fiber optic cable having a pre-stressed ribbon stack, and more particularly to a cable having stacked ribbons which are pre-stressed according to a distribution that corresponds to expected thermo-mechanical conditions to occur during the service of the cable.
2. Description of the Related Art
In fiber optic cables with stranded, twisted, or straight ribbon stacks, the corner fibers experience a high level of attenuation, which reduces the cable's performance characteristics and limits the level of recommended thermo-mechanical loads. As shown in
FIG. 4
, the comer fibers
41
a
of the laminated ribbon stack
41
of the fiber optic cable
40
are located the most remotely from the geometrical center of the ribbon stack. Consequently, under mechanical bending and contact stresses from surrounding cable components such as buffer tube
42
, the comer fibers
41
a
usually have maximum stress levels as compared with the centrally located fibers. Moreover, under thermal loading, the thermoplastic material of the buffer tube
42
expands and contracts in both longitudinal and radial directions. Corresponding displacement of the thermally loaded buffer tube
42
places an additional stress on the comer fibers
41
a
. The attenuation in the comer fibers
41
a
of the ribbon stack
41
may be reduced by increasing the gap between the comers of the ribbon stack
41
and the buffer tube
42
(i.e., by providing a larger buffer tube). But this approach leads to an undesirable increase in the cable diameter.
SUMMARY OF THE INVENTION
It is an object of the present invention to improve the optical performance of the cable through increased thermo-mechanical load resistance of a cable in which a laminated ribbon stack is provided.
It is a further object of the present invention to reduce the attenuation experienced by the comer fibers of an optical fiber ribbon stack provided in a cable, without increasing the diameter of the cable.
These objects are fulfilled by constructing an optical fiber ribbon stack in which some of the optical fiber ribbons are pre-stressed according to a predetermined tension/compression distribution before being laminated together in a stack. This distribution corresponds to expected thermo-mechanical conditions which occur during the service of the cable housing the ribbon stack, and may be linear or non-linear, symmetric or non-symmetric, including anti-symmetric.


REFERENCES:
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patent: 5193134 (1993-03-01), Pizzorno et al.
patent: 5331796 (1994-07-01), Varga
patent: 5487261 (1996-01-01), Varga
patent: 5531064 (1996-07-01), Sawano et al.
patent: 5651082 (1997-07-01), Eoll
patent: 5715344 (1998-02-01), Seo et al.
patent: 5751881 (1998-05-01), Konda et al.
patent: 5845032 (1998-12-01), Londa et al.
patent: 6052502 (2000-04-01), Coleman
patent: 6122426 (2000-09-01), Ishikawa et al.

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