Stock material or miscellaneous articles – All metal or with adjacent metals – Having composition – density – or hardness gradient
Reexamination Certificate
2001-11-28
2003-06-17
Jones, Deborah (Department: 1775)
Stock material or miscellaneous articles
All metal or with adjacent metals
Having composition, density, or hardness gradient
C428S001500, C428S001100, C428S001520, C428S628000, C428S629000, C428S630000, C428S631000, C428S632000, C428S428000, C428S432000, C428S448000, C428S450000, C428S469000, C428S472000, C428S697000, C428S699000, C428S701000, C428S702000, C430S025000, C430S321000, C349S110000
Reexamination Certificate
active
06579624
ABSTRACT:
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims the benefit of Korean Application No. 2001-5937, filed Feb. 7, 2001, in the Korean Industrial Property Office, the disclosure of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a functional film, and more particularly, to a functional film having adjustable optical and electrical properties.
2. Description of the Related Art
A functional film having electrical conductivity while minimizing reflectance of the external light, has a variety of applications. These applications include use in sun glasses, external light shielding glass, UV protective and insulating materials, or electromagnetic shielding materials. The functional film is also used by a black matrix formed between phosphor layers of a color display device, such as a color cathode ray tube. In this context, the functional film is used to absorb external light and light scattered from adjacent phosphor layer patterns.
Generally, as the reflectance of the external light of a screen of a display device increases, a visible image becomes increasingly blurred. Since the external light is reflected mainly at a black matrix of the screen, attempts to improve luminance and contrast by increasing the absorbance of the black matrix surrounding pixels of the display device have been continuously made. Thus, a black matrix is fabricated to have a laminated film structure using chromium, and more specifically, using a film substrate consisting of a chromium layer and a chromium oxide layer. In order to further increase the absorptivity of the black matrix, carbon may be added to the chromium oxide layer.
U.S. Pat. No. 5,976,639 discloses a method of forming a black matrix for a liquid crystal display using a laminated film consisting of a transition layer and a metal layer on an inner surface of a display panel. According to this patent, the laminated film has a transition layer in which the content of one constituent element, such as Cr, W, Ta, Ti, Fe, Ni or Mo, increases between approximately 0.5% and 20% per 100 Å at the most in the incident direction of the external light. The transition layer may further include a constituent element such as oxygen, nitrogen or carbon. The metal element is desirably chromium. The transition layer is disposed between a low metal layer and a high metal layer. The content of the metal elements of the high metal layer is in the range of 50 to 100% by weight, and the content of the metal elements of the low metal layer is in the range of 10 to 50% by weight. The low metal layer is not the essential constituent from the viewpoint of the function of a black matrix.
The black matrix is manufactured by a reactive sputtering method in which a metal (chromium) target is placed on a magnetron cathode in a vacuum chamber, a first gas is introduced into the chamber for magnetron discharging, and a second gas (i.e., a reactive gas (oxygen or nitrogen) to react with the sputter metal elements) is introduced into the chamber. Sputtering is performed at an atmosphere in which the partial pressure of the reactive gas gradually decreases along the moving direction of a transparent substrate.
However, in the black matrix and preparation method thereof described in U.S. Pat. No. 5,976,639, materials that are environmentally detrimental, such as chromium, are used, and deposition should be performed at a reactive atmosphere. Also, during formation of the transition layer and the metal layer in the laminated film, the composition and thickness of each layer must be strictly controlled, which makes the manufacturing process complex.
SUMMARY OF THE INVENTION
To solve the above and other problems, it is an object of the present invention to provide a functional film having excellent mechanical, optical and electrical properties using a mixture of nontoxic metal other than chromium and a dielectric material.
Additional objects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
To accomplish the above and other objects, a functional film according to an embodiment of the invention includes a transition layer having a first constituent having SiO as a dielectric material and at least one second constituent selected from aluminum (Al), silver (Ag), silicon (Si), germanium (Ge), yttrium (Y), zinc (Zn), zirconium (Zr), tungsten (W) and tantalum (Ta), where the first and second constituents have corresponding gradual content gradients according to a thickness of the functional film.
According to an aspect of the invention, the gradual content gradients are distributed such that a refractive index gradually increases or decreases in an incident direction of external light according to the thickness of the functional film.
According to another aspect of the invention, the gradual content gradients are distributed such that a light absorption efficiency gradually increases in the incident direction of the external light according to the thickness of the functional film.
According to yet another aspect of the invention, the gradual content gradients are distributed such that an electrical conductivity gradually increases or decreases according to the thickness of the functional film.
According to still another aspect of the invention, the gradual content gradients are distributed such that a content of the first constituent gradually decreases and a content of the second constituent gradually increases in the incident direction of the external light according to the thickness of the functional film.
According to another embodiment of the present invention, the functional film is deposited on a substrate, where a difference in a refractive index at an interface between the substrate and the functional film is less than or equal to 0.5.
According to yet another embodiment of the present invention, the functional film further includes a dielectric layer formed of SiO.
According to a further aspect of the invention, the dielectric layer is formed between the substrate and the transition layer so as to contact the substrate.
According to a yet further aspect of the invention, a difference in a refractive index between the dielectric layer and the substrate is less than or equal to 0.5.
According to still another embodiment of the present invention, the functional film further includes a conductive layer consisting of at least one metal constituent selected from the group consisting of aluminum (Al), silver (Ag), silicon (Si), germanium (Ge), yttrium (Y), zinc (Zn), zirconium (Zr), tungsten (W) and tantalum (Ta).
According to an additional aspect of the invention, the formation location of the conductive layer is formed on a face opposite an interface between the functional film and the substrate in the cases where the functional film is used in the fields requesting electrical conductivity characteristics and the second constituent is silicon and the Si content increases according to the thickness of the functional film.
According to an additional embodiment of the invention, the functional film includes a dielectric layer and a conductive layer, where the conductive layer is formed of a metal constituent selected from the group consisting of Al, Ag, Si, Ge, Y, Zn, Zr, W and Ta disposed on a face opposite an interface between the functional film and the dielectric layer.
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WPI abstract of JP 580060166 A (Apr. 9, 1983).
U.S patent application Ser. No. 09/994,768, Chaun-gi Choi, et al., filed Nov. 28, 2001, Samsung SDI Co., Ltd., Suwon-city, Korea.
U.S pa
Choi Chaun-gi
Do Young-rag
Lee Joon-bae
Park Chang-won
Jones Deborah
Piziali Andrew T.
Samsung SDI & Co., Ltd.
Staas & Halsey , LLP
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