Full door panel and method of fabrication thereof

Stock material or miscellaneous articles – Sheet including cover or casing – Foamed or expanded material encased

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156 79, 156250, 428 76, 428138, 428159, 428188, B32B 104, B32B 308, B32B 310

Patent

active

044593317

ABSTRACT:
The vehicle panel, such as a door panel with a pull handle, is formed from a skin with a cover portion (18) and a loop portion (12) connected by spaced sides (32). A reinforcement member (24) is disposed inside the loop portion (12) and supported by a support panel (22). Cellular material (30) is disposed along the cover portion (18) of the skin and through the channel of the spaced sides (32) into the loop portion (12). The spaced sides (32) of the skin and the cellular material (30) disposed therein are removed to define the loop portion (12) integral with the body portion (14). Cover plates (38) are secured to the reinforcement member (24) to cover the exposed areas of cellular material (30) where the spaced sides (32) of the skin and cellular material (30) have been removed.

REFERENCES:
patent: 2976577 (1961-03-01), Gould
patent: 3123403 (1964-03-01), Hood
patent: 3549441 (1970-12-01), Mesinger et al.
patent: 3989275 (1976-11-01), Finch et al.
patent: 3991146 (1976-11-01), Barrie
patent: 4021072 (1977-05-01), Belanger
patent: 4268557 (1981-05-01), Bracesco

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