Fuel line arrangement for LPG system, and method

Internal-combustion engines – Charge forming device – Fuel injection system

Reexamination Certificate

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Details

C123S541000

Reexamination Certificate

active

06227173

ABSTRACT:

FIELD OF THE INVENTION
This invention relates to liquefied petroleum gas fuel injection systems and more particularly to fuel line arrangements and cooling methods for such systems.
BACKGROUND OF THE INVENTION
Liquefied petroleum gas (“LPG”) fuel supply systems are known, for example as shown in applicant's U.S. Pat. Nos. 5,291,869; 5,325,838; and 5,423,303. Such systems typically include a number of specialized fuel injectors which receive fuel from a high pressure tank. A fuel rail connected in line with a series of injectors is often employed to deliver fuel to the injectors. In many systems, uninjected fuel is returned to the fuel tank. This is generally done to keep the supply fuel as cool as possible, particularly where it is intended to inject LPG in liquid rather than gaseous form.
In LPG systems where uninjected fuel is returned to the fuel tank, separate supply and return fuel lines are employed in the art. More than one supply line and more than one return line are also often employed, with a separate supply and return line for each bank of fuel injectors.
There are many problems associated with having multiple supply and return lines in LPG systems. One is that the fuel in the supply line is exposed to heat from the engine and other sources, which causes undesirable vaporization. Another problem is that all of the lines must be very strong, typically having large wall thickness and requiring reinforcement, in order to withstand the very high pressures (sometimes over 300 psi) that can occur in LPG systems. Other problems involve safety and environmental concerns. Due to the large number of hose connections and the large amount of exposed fuel line, the possibility of fuel leaks is substantially increased.
What has been needed is a fuel line arrangement for LPG systems, and a method, that avoid these problems.
SUMMARY OF THE INVENTION
According to the present invention, a method of cooling supply fuel in an LPG system, and a fuel line arrangement for an LPG system, are provided.
In the method of the present invention, an LPG system having a plurality of fuel injectors, a fuel supply and a fuel return line, and a fuel tank, is provided. The supply and return lines are communicated with the tank, and the supply line is communicated with each of the fuel injectors. The supply line is positioned within the return line so that return fuel substantially surrounds the supply line. Under certain conditions, return fuel in the fuel return line is vaporized, thereby cooling supply fuel in the supply line.
In the apparatus, a fuel line arrangement for an LPG system includes a fuel supply line for connection between the fuel tank and a plurality of fuel injectors and a fuel return line for connection to the tank and for returning a portion of the supply fuel from the supply line to the tank. The supply line is positioned within the return line so that the return fuel substantially surrounds the supply line. A mechanism is provided for vaporizing LPG returning to the tank through the return line, thereby cooling supply fuel.
These and other advantages and features of novelty which characterize the invention are pointed out with particularity in the claims annexed hereto. However, for a better understanding of the invention and its advantages, reference should be made to the drawings which form a further part hereof, and to the accompanying descriptive matter in which there is illustrated and described a preferred embodiment of the invention.


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“Gasoline Fuel Injector” SAE J1832 NOV89, Report of the Fuel Injection Subcommittee, approved Nov. 1989, pp. 24.163-24.187.

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