Friction element and method for the production thereof

Coating processes – Spray coating utilizing flame or plasma heat – Metal or metal alloy coating

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427455, C23C 408

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059686049

ABSTRACT:
A friction element has a base element on which a coating is applied by thermal spraying of a copper alloy. The copper alloy contains 27 to 35 wt % zinc, 4 to 6 wt % aluminum, 2 to 4 wt % nickel, 0.5 to 2 wt % titanium, and copper as the remainder, with random contaminants. The copper alloy is applied onto a base element by thermal spraying, and requires only a finish treatment by stamping to achieve good tribological properties and wear resistance that are comparable to molybdenum coatings. Alternative copper-zinc alloys can have, in particular, manganese, iron, and lead constituents.

REFERENCES:
patent: 2775323 (1956-12-01), English
patent: 5326646 (1994-07-01), Nakashima et al.
Zapf, Gerhard; Nachpressen nach dem Sintern erzielt bestimmte Toleranzen, German magazine: "Z. Maschinenmarkt", 79 (1973), pp. 1746-1749. ( no month date).
Wires for thermal spraying; wires for flame spraying --DIN 8556 Part 1 Mar. 1979--pp. 1-9.
Filler metals for thermal spraying; solid wires for arc spraying; technical delivery conditions.--DIN 8566 Part 2, Dec. 1984 pp. 1-7.

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