Food tray and method of making the same

Stock material or miscellaneous articles – Hollow or container type article – Polymer or resin containing

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Details

428 369, 428 3692, 220 423, 220DIG12, 220DIG14, B29D 2200, B32B 108, B23K 1510

Patent

active

053188110

ABSTRACT:
A food container thermoformed from co-extruded polyethylene terephthalate sheet, a portion of which contains a nucleating agent. The food container comprises an opaque or colored tray formed from nucleated polyethylene terephthalate in a crystalline state so that the tray remains rigid at elevated temperatures. The food container also comprises a substantially transparent cover formed from non-nucleated polyethylene terephthalate in an amorphous state. The food container also comprises a hinge that integrally connects the cover to the tray. The method for producing this food container comprises the steps of co-extruding nucleated and non-nucleated polyethylene terephthalate into a continuous sheet; independently controlling the temperature of the mold portions for the cover, tray and hinge components of the food container; thermoforming the polyethylene terephthalate sheet; maintaining the tray component of the container at a temperature sufficient to crystallize the polyethylene terephthalate in the tray component; and cooling the cover component of the container to a temperature sufficient to produce polyethylene terephthalate in an amorphous state.

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