Foamed core-reclaim multi-layer sheet and process for production

Stock material or miscellaneous articles – Structurally defined web or sheet – Including components having same physical characteristic in...

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Details

4283171, 4283186, 4283193, 4283197, B32B 326

Patent

active

051281961

ABSTRACT:
The invention comprises a multi-layer thermoplastic foam sheet comprising a thermoplastic foam layer adjacent to at least one multi-resin layer, preferably comprising a reclaim material mixture recycled from the sheet manufacturing process, and which comprises a thermoplastic barrier resin. In a preferred embodiment, the multi-layer sheet of the invention comprises a four major layer sheet comprising a barrier film layer which comprises a thermoplastic oxygen barrier resin; an inner mutli-resin reclaim layer comprising the oxygen barrier resin used in the barrier film layer; a foam core layer adjacent to the inner multi-resin reclaim layer; and an outer multi-resin reclaim layer, also comprising the oxygen barrier resin, as the other outer layer of the multi-layer sheet. In a more preferred embodiment, impact polystyrene is added to the reclaim layers and polystyrene is used in the foam core to produce multi-layer sheets having an impact-resisting outer layer and a lightweight inner foam core layer, respectively.

REFERENCES:
patent: 3206354 (1965-09-01), Pooley
patent: 4128695 (1978-12-01), Kikuchi et al.

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