Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond
Reexamination Certificate
1999-04-15
2001-11-13
Hess, Bruce H. (Department: 1774)
Stock material or miscellaneous articles
Structurally defined web or sheet
Discontinuous or differential coating, impregnation or bond
C427S149000, C347S105000, C347S106000
Reexamination Certificate
active
06316080
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an image transfer sheet for use in (1) an electrophotographic image formation process comprising a step of electrostatically transferring a toner image to an image transfer material serving as an image receiving material such as a sheet of plain paper, using an electrophotographic copying machine, (2) a thermal image transfer recording method comprising a step of transferring imagewise a thermofusible ink or a sublimable dye, using a printer, and (3) an ink jet printing method comprising a step of imagewise transferring an aqueous ink or a thermofusible ink, using a printer. The above-mentioned electrophotographic copying machine and printers are hereinafter collectively referred to as the copying apparatus.
The present invention also relates to an image transfer sheet on which images are formed by the copying apparatus and from which the images are transferred to other image-receiving members such as a cloth, a canvas, plastic goods, paper, wood, leather, glass, earthenware and metal.
The present invention also relates to an image formation method and an image transfer method, using the above-mentioned image transfer sheet.
2. Discussion of Background
In accordance with the recent spread and development of the copying apparatus, various trials have been made so as to find new applications and uses in the copying apparatus by utilizing its various functions and capabilities other than its originally intended use for reproducing images on a sheet of plain paper.
For example, there has been proposed a new use of the copying apparatus for transferring an image formed by the copying machine to an image-receiving member made of a material such as cloth, leather, canvas, plastics, wood, glass, earthenware of metal, and fixing the image thereto.
The above-mentioned new use is effective for the application to the manufacturing of clothes such as T-shirts, sweat shirts, aprons and jackets, cups, trays, stained glass, panels, and reproduced pictures which are not to be made by mass-production, but made to order, or designed to be sold on a small scale. Further, such demand has greatly expanded because a full-color electrophotographic copying apparatus capable of producing high quality color images is available and high quality images can be easily printed.
As an image transfer sheet for the above-mentioned applications, there is conventionally known an image transfer sheet for the formation of a transferred image thereon, using a thermofusible ink, a sublimable dye or an aqueous ink, as disclosed, for example, in Japanese Laid-Open Patent Application 52-82509. Furthermore, an image transfer sheet provided with an adhesive layer comprising a delayed-tack-type adhesive agent is also known.
The above-mentioned image transfer sheets, however, have a problem that when image transfer is performed, at least either heat or pressure has to be applied to the image transfer sheets and therefore, it is difficult to perform image transfer to a material which is not heat resistant, such as plastics, or an article with a curved surface to which it is difficult to apply uniform pressure.
Japanese Laid-Open Patent Application 8-108610 discloses a water-pressure image transfer sheet comprising a base paper having water permeability, a releasing layer, an adhesive layer, and an image holding layer. When using this water-pressure image transfer sheet, the water-pressure image transfer sheet is immersed in water after the transfer of an image onto the image holding layer, so that the releasing layer is dissolved in water and the base paper is then peeled away from the transfer sheet. Thus, the image holding layer is caused to float on the surface of the water and then transferred to an image receiving material. In this water-pressure image transfer sheet, neither heat nor pressure is required for image transfer. However, this transfer sheet comprising the adhesive layer, which is composed of a one-liquid type thermosetting resin or a rubber-based pressure-sensitive adhesive, so that the adhesion between the transferred image holding layer and the image receiving material is significantly strong, but accurate positional registration of the image holding layer on the image receiving material is difficult at the time of image transfer.
SUMMARY OF THE INVENTION
It is therefore a first object of the present invention to provide an image transfer sheet for which the positional registration with respect to the image receiving material is easy, and which has high adhesion strength between the image transfer sheet and the image receiving material.
A second object of the present invention is to provide an image formation method capable of forming images with excellent image transfer performance with respect to the positional registration thereof to the image transfer material and high adhesion between the images and the image transfer material.
A third object of the present invention is to provide an image transfer method capable of attaining excellent image transfer performance with respect to the positional registration thereof to the image transfer material, with high adhesion between the images and the image transfer material.
The first object of the present invention can be achieved by an image transfer sheet (1) which comprises a support having water permeability, and a releasing layer, an adhesive layer, and an image transfer layer which are overlaid in this order on the support, the surface of the adhesive layer having an inclined-type ball tack value of 6 or less as measured in accordance with a procedure defined in Japanese Industrial Standards (JIS) Z 0237 when the image transfer sheet is immersed in water and the support is peeled away therefrom, and also by an image transfer sheet (2) which comprises a support having water permeability, and a releasing layer, an adhesive layer comprising a pressure-sensitive adhesive material, and an image transfer layer which are overlaid in this order on the support, the pressure-sensitive adhesive material having an inclined-type ball tack value of 11 or less as measured in accordance with a procedure defined in Japanese Industrial Standards (JIS) Z 0237.
In the above image transfer sheets (1) and (2), it is preferable that the image transfer sheet have an adhesion strength of 100 gf/30 mm or more when the image transfer sheet is bonded to a PET film and then peeled away therefrom.
In the above-mentioned image transfer sheet (1), it is preferable that the adhesive layer comprise an acrylic pressure-sensitive adhesive, and in the above-mentioned image transfer sheet (2) it is preferable that the pressure-sensitive adhesive material comprise or be a pressure-sensitive acrylic adhesive.
In the above-mentioned image transfer sheets (1) and (2), it is preferable that the adhesive layer be provided with a dry deposition amount of 1 g/m
2
to 30 g/m
2
.
The second object of the present invention can be achieved by (a) an image formation method of forming a toner image on an image transfer sheet serving as an image receiving material by electrophotography, and fixing the toner image to the image transfer sheet with application of heat and/or pressure, (b) an image formation method of forming an image on an image transfer sheet serving as an image receiving material by transferring a thermofusible ink layer or a sublimable dye imagewise to the image transfer sheet with the application of heat thereto, and (c) an image formation method of forming an image on an image transfer sheet serving as an image receiving material by an ink jet printing method, using an aqueous ink or a thermofusible ink, by using as the above-mentioned image transfer sheet, any of the image transfer sheets (1) and (2) of the present invention is used.
The third object of the present invention can be achieved by (d) an image transfer method of transferring an image formed on an image transfer sheet to an image receiving material, (e) an image transfer method of transferring an image formed on an image transfer sheet to
Hatada Shigeo
Taniguchi Keishi
Grendzynski Michael E.
Hess Bruce H.
Oblon & Spivak, McClelland, Maier & Neustadt P.C.
Ricoh & Company, Ltd.
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