Fluid ejector having an anisotropic surface chamber etch

Metal working – Method of mechanical manufacture – Fluid pattern dispersing device making – e.g. – ink jet

Reexamination Certificate

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C347S047000

Reexamination Certificate

active

07836600

ABSTRACT:
A method of forming a fluid chamber and a source of fluid impedance includes providing a substrate having a surface; depositing a first material layer on the surface of the substrate, the first material layer being differentially etchable with respect to the substrate; removing a portion of the first material layer thereby forming a patterned first material layer and defining the fluid chamber boundary location; depositing a sacrificial material layer over the patterned first layer; removing a portion of the sacrificial material layer thereby forming a patterned sacrificial material layer and further defining the fluid chamber boundary location; depositing at least one additional material layer over the patterned sacrificial material layer; forming a hole extending from the at least one additional material layer to the sacrificial material layer, the hole being positioned within the fluid chamber boundary location; removing the sacrificial material layer in the fluid chamber boundary location by introducing an etchant through the hole; forming the fluid chamber by introducing an etchant through the hole; and forming a source of fluid impedance.

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S.S. Baek, H.T.Lim, H. Song, Y.S. Kim, K.D.Bae, C.H. Cho, C.S. Lee, J.W. Shin, S.J. Shin, K. Kuk and Y.S. Oh, “T-Jet: A Novel Thermal Inkjet Printhead With Monolithically Fabricated Nozzle Plate on Soi Water”, Jun. 12, 2003, pp. 472-475, XP002356682.

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