Fluid delivery system and propellant mixture therefor

Drug – bio-affecting and body treating compositions – Effervescent or pressurized fluid containing – Organic pressurized fluid

Reexamination Certificate

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Details

C424S046000

Reexamination Certificate

active

06264921

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates generally to “gas driven” implantable drug pumps and, more specifically, to propellants for such pumps that provide a substantially constant pressure to the drug fluid reservoir of the pump so that the drug fluid can be delivered at a substantially constant rate.
BACKGROUND OF THE INVENTION
It is desirable that drug therapy or, more specifically, the drug fluid being provided from the drug fluid reservoir of an implantable drug pump be provided at a substantially constant rate. Conventional practice achieves the substantially constant rate by use of only a single substance or fluid that acts as a pressure-providing means. The substance typically used to drive such a “gas driven” pump is a fluid that is in phase change between a liquid state and a gas state when, i.e., in equilibrium between phases at around 37 degrees (Celsius), which is the usual temperature of the human body.
Three known examples of fluids that are each used as the single propellant for gas-driven implantable pumps are (1) R-11, a propellant that is used, for example, in the commercially available Infusaid drug pump; (2) R-114, a propellant that is used in commercially available TricuMed drug pumps; and (3) n-butane, a well known and commercially available substance also used in TricuMed implantable drug pumps.
The R-11 propellant supplies approximately 8.5 p.s.i.g. to the drug reservoir of a known drug pump, the Infusaid model, at 37 degrees (Celsius). Two known TricuMed drug pumps use R-114, the 35.1 and 20.1 models. The R-114 propellant supplies about 31 p.s.i.g. at 37 degrees (Celsius) to the reservoirs of those drug pumps. The n-butane propellant, used in the drug reservoirs of TricuMed's version 20.2 and 35.2 drug pumps, provides a reservoir pressure of 36 p.s.i.g. at around 37 degrees (Celsius).
There are, however, many disadvantages that result with the use of either of the above-mentioned single-substance propellants. The disadvantages relate to the preservation of earth's environment, fundamental operability of drug pumps under changing conditions, safety during manufacture, and ease of use during clinical preparations.
Specifically, the known, singly-used propellants R-11 and R-114 are both chloro-fluoro-carbons, also commonly referred to as CFCs. These substances are thought to deplete the protective ozone layer of the atmosphere of the earth. As a result, the use of CFCs is being limited or eliminated throughout the earth. Meanwhile, the diminishing production of such fluids has made them increasingly expensive to obtain and, therefore, to use.
Additionally, use of a propellant such as R-11, which has low pressure as a characteristic property, raises functionality issues. Specifically, an 8.5 p.s.i.g. propellant reservoir pressure, such as is provided using R-11, is so low a pressure that when changes of temperature, altitude and/or drug reservoir volume occur, the propellant reservoir pressure varies substantially, adversely impacting the accuracy of drug delivery.
Use of the propellant R-114, which as stated above is used for a 31 p.s.i.g. pump reservoir pressure, is disadvantageous because of clinical use problems. Specifically, the characteristic pressure of such a propellant is so high that a clinician has extreme difficulty (re)filling the drug reservoir of the implantable drug pump with drug fluid.
Another clinical use problem arises with the use of n-butane as the propellant. This propellant is not a CFC, but it is also a high pressure fluid. The 36 p.s.i.g. reservoir pressure associated with n-butane is even worse than R-114 from the standpoint that the clinician has extreme difficulty (re)filling the pump. Moreover, n-butane is flammable. Thus, since propellant fluid is welded into the drug pump (behind or below the pump's bellows reservoir), use of a flammable substance, such as n-butane, necessarily creates a significant risk of hazard.
In sum, conventional single-substance propellants have forced designers to confront the environmental hazards of CFCs (and also toxicity), and to choose between using either (a) a relatively easier to (re)fill, lower-pressure propellant which offers lower flow rate accuracy, or (b) a relatively much more difficult to (re)fill higher pressure propellant, which offers higher flow rate accuracy.
SUMMARY OF THE INVENTION
As explained in more detail below, the present invention overcomes the abovenoted and other shortcomings of conventional propellants for gas-driven, fixed-rate, implantable drug pumps.
The present invention comprises a propellant mixture for gas-driven implanted drug pumps having an intermediate pressure (for example, 20 p.s.i.g.) that allows for high accuracy and relatively easy (re)filling. The present invention does not involve the use of CFCs or flammable or toxic fluids and, in fact, under its teachings, any desired pressure within a substantial pressure range can be achieved (for example, 5 to 40 p.s.i.g.).
The present invention allows for a propellant that comprises a mixture of a plurality of substances, the precise by-weight or by-molar combination of which is used to set the propellant pressure within a desirable pressure range. The present invention further comprises a method for filling the pump reservoir with the propellant mixture to ensure that the desired and selected pressure setting for any pump is accurately achieved.
At least one of the plurality of propellant substances is a relatively higher vapor pressure fluid; and at least one of the plurality of propellant substances is a relatively lower vapor pressure fluid. These fluids are mixed to yield the desired reservoir vapor pressure at body temperature, i.e., at around 37 degrees (Celsius). The mixing process of the present invention enables the constituent substances of the plurality to be mixed without permitting the higher vapor pressure substance (which has a relatively lower boiling point) to boil off, altering the mixture and its characteristic pressure away from the desired pressure. Specifically, according to the teaching of the present invention, one step of the mixing and filling process involves keeping the temperature of the drug pump, of the tubing connecting the drug pump to the propellant supplies, and of the supplies of the plurality of propellant substances at a sufficiently cool temperature throughout propellant filling and propellant chamber sealing to ensure that each of the plurality of propellant fluids is maintained at a temperature below the lower boiling point.
The foregoing features of the present invention have been broadly outlined in order that the detailed description that follows may be understood and so that contributions which the invention provides to the art may be better appreciated. The invention is described in greater detail below, with additional features being set forth with reference to the figures provided and included within the subject matter of the claims appended hereto.


REFERENCES:
patent: 4174295 (1979-11-01), Bargigia et al.
patent: 4505710 (1985-03-01), Collins
patent: 5336816 (1994-08-01), Achord et al.
patent: 5800729 (1998-09-01), Wilson et al.
patent: 0 275 695 (1988-07-01), None
patent: 95/01775 (1995-01-01), None
Brochure issued by DuPont entitled “Alternatives to Chlorofluorocarbons,” Jan. 1992.
Chart issued by 3M entitled “3M Performance Fluids—Comparison Guide,” Feb. 1994.
Brochure issued by 3M entitled “1993 Fluorinert™ Liquids—Typical Properties Chart,” Jan. 1993.
Brochure issued by 3M entitled “Fluorinert™ Liquids—Unique Perfluorinated Liquids for Thermal Management, Vapor Phase Reflow Soldering, Electronic Testing, Alternative Fluids for CFCs,” Feb. 1991.
Brochure issued by 3M entitled “Liquid Burn-In Testing with Fluorinert Liquids,” Apr. 1993.
Brochure issued by 3M entitled “Fluorinert™ Liquid Heat Sink Technical Description and Application Data,” Dec. 1990.
Product Manual issued by 3M entitled “Fluorinert™ Liquids,” (undated).

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