Fluid casting of particle-based articles

Plastic and nonmetallic article shaping or treating: processes – Formation of solid particulate material directly from molten... – By extrusion spraying or gravity fall through orifice

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264 63, 264125, B29B 916

Patent

active

054014450

ABSTRACT:
A method for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is introduced into an immiscible, heated fluid. The slurry sets or hardens into a shape determined by the physical characteristics of the fluid and the manner of introduction of the slurry into the fluid. For example, the slurry is pulse injected into the fluid to provide spherical articles. The hardened spheres may then be sintered to consolidate the particles and provide a high density product.

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Albert C. Young, Ogbemi O. Omatete, Mark A. Janney & Paul A. Menchhofer "Gelcasting of Alumina" Journal of the American Ceramic Society, vol. 74, No. 3, Mar., 1991.
F. M. Cullen, C. A. Joseph and K. A. Snyder "Forming Precision Shapes from Powdered Materials" IBM Technical Disclosure Bulletin, vol. 14, No. 10, Mar., 1972.

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