Flow-based on-coming clutch fill control for an automatic...

Data processing: vehicles – navigation – and relative location – Vehicle control – guidance – operation – or indication – Clutch control

Reexamination Certificate

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Details

C701S051000, C701S066000, C477S152000, C477S155000, C192S10900B

Reexamination Certificate

active

06285942

ABSTRACT:

TECHNICAL FIELD
This invention relates to a shift control for an automatic transmission, and more particularly to a fill control for an on-coming clutch.
BACKGROUND OF THE INVENTION
In general, a motor vehicle automatic transmission includes a number of gear elements and selectively engageable friction elements (referred to herein as clutches) that are controlled to establish one of several forward speed ratios between the transmission input and output shafts. The input shaft is coupled to the vehicle engine through a fluid coupling such as a torque converter, and the output shaft is coupled to the vehicle drive wheels through a differential gearset.
Shifting from a currently established speed ratio to new speed ratio involves, in most cases, disengaging a clutch (off-going clutch) associated with the current speed ratio and engaging a clutch (on-coming clutch) associated with the new speed ratio. Each such shift includes a fill or preparation phase during which an apply chamber of the on-coming clutch is filled in preparation for torque transmission. Once filled, the on-coming clutch transmits torque in relation to the clutch pressure, and the shift can be completed using various control strategies.
Typically, the fill phase is carried out by commanding a maximum on-coming clutch pressure for an empirically determined fill time. See, for example, the U.S. Pat. No. 4,707,789 to Downs et al., issued on Nov. 17, 1987, and assigned to the assignee of the present invention. In Downs et al., the fill time for any given clutch is obtained from a look-up table as a function of the commanded fill pressure, less the clutch return spring pressure, and then adjusted as a function of fluid temperature to compensate for variations in fluid viscosity. In operation, the stored fill times are then adaptively adjusted based on the observed inertia phase delay, in order to compensate for sources of error that influence the fill time. A similar approach is found in the U.S. Pat. No. 5,216,606 to Lentz et al., issued on Jun. 1, 1993, and assigned to the assignee of the present invention. In Lentz et al., the fill time is determined by table look-up based on the pump speed, as compensated for efficiency and fluid viscosity, and further modified based on the time since the last shift and a hydraulic restriction factor.
SUMMARY OF THE INVENTION
The present invention is directed to an improved shift control for a hydraulic automatic transmission in which the apply chamber of an on-coming clutch is filled in the preparation phase of the shift using a hydraulic flow rate model to estimate the volume of hydraulic fluid supplied to the apply chamber. In an initial portion of the fill interval, fluid is supplied to the apply chamber at a first elevated pressure, while continuously updating the fluid volume estimate. When the remaining un-filled volume of the apply chamber reaches a reference volume, the supply pressure is reduced to a second pressure at which the next phase of the shift is to be carried out. When the chamber volume is filled, the torque capacity of the clutch rises to a level corresponding to the second pressure, and the next phase of the shift automatically ensues.


REFERENCES:
patent: 4942787 (1990-07-01), Aoki et al.
patent: 5174114 (1992-12-01), Aoyagi
patent: 5247858 (1993-09-01), Niiyama

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