Fluid reaction surfaces (i.e. – impellers) – Working member foldable – pivotable or collapsible to non-use...
Reexamination Certificate
1999-12-08
2001-12-18
Look, Edward K. (Department: 3745)
Fluid reaction surfaces (i.e., impellers)
Working member foldable, pivotable or collapsible to non-use...
C416S24400R
Reexamination Certificate
active
06331099
ABSTRACT:
BACKGROUND OF THE INVENTION
The present invention relates generally to hydraulic apparatus and, more particularly, to flexible hoses for communicating hydraulic fluid between a deployable ram air turbine powered hydraulic pump, and the hydraulic system of an aircraft.
The hydraulic return fluid, also known as the pressure fluid, for an aircraft is furnished by a hydraulic pump powered by a propulsive engine or by a turbine having rotatable blades located in and turned by the airstream adjacent the fuselage when the aircraft is airborne. As an aircraft typically has redundant backup systems, it may use both of the foregoing power sources to power, respectively, several hydraulic pumps. The latter power source is commonly referred to as a ram air turbine. A hydraulic pump is commonly attached to the ram air turbine, and directly powered by the turbine's drive shaft. The ram air turbine and attached pump together form a hydraulic power assembly.
Such a hydraulic power assembly is used in two ways. Firstly, it is rigidly mounted external to the fuselage so that the ram air turbine is always exposed to the airstream and thus operates whenever the aircraft is airborne. Alternatively, the assembly is stored in an up position out of the airstream of the airborne aircraft or is housed within the fuselage and rotatably deployed into the airstream of an airborne aircraft only when called on in an emergency.
The rigidly mounted, permanently deployed hydraulic power assembly is commonly called an auxiliary power unit, and is used to generate continual hydraulic return fluid whenever the aircraft is airborne. The deployable hydraulic power assembly is rotated into the airstream only in an emergency, for example, the failure of an engine or a hydraulic pump powered by a main engine, or running out of fuel.
Storing the hydraulic power assembly in an up position or housing it within the fuselage and deploying it only when necessary offers several advantages over using a permanently deployed auxiliary power unit as an emergency backup for hydraulic return fluid. Firstly, the deployable configuration reduces the coefficient of drag for the aircraft because the ram air turbine is seldom going to be exposed to the airstream. Secondly, since the rotatable blade and connected turbine will be rotating only during an emergency, the aforementioned components need not be engineered to the same demanding specifications as an auxiliary power unit generating the same hydraulic return fluid. This results in a savings in cost and weight, as well as an improvement in reliability.
The hydraulic power assembly is typically attached to one end of a strut, with the other end of the strut being mounted on a trunion attached to the airframe. The hydraulic power assembly is deployed by activating an actuator which rotates it around the trunion. The challenge posed by the foregoing configuration lies in communicating the hydraulic fluid between the hydraulic pump of the hydraulic power assembly and the hydraulic system of the aircraft, given the necessary rotation of the hydraulic power assembly relative to the airframe. A conventional approach to this problem is shown in 
FIGS. 1
, 
2
 and 
3
.
More particularly, 
FIG. 1
 is a side view of ram air turbine 
21
 in its deployed position. Ram air turbine includes blades 
23
. Hydraulic pump 
25
 is attached to and powered by ram air turbine 
21
. Hydraulic power assembly 
26
 is comprised of ram air turbine 
21
 and hydraulic pump 
25
.
Strut 
27
 includes distal end 
29
 and proximal end 
31
. Hydraulic power assembly 
26
 is attached to distal end 
29
. The foregoing are integral components of aircraft 
33
, which also includes airframe 
35
, fuselage skin 
37
 and trunion 
39
. The position of hydraulic power assembly 
26
 in its stowed position within fuselage skin 
37
 is shown in phantom.
FIG. 2
 is a front view of proximal end 
31
 of strut 
27
 and illustrates its connection to airframe 
35
 in greater detail. Proximal end 
31
 is attached to hydraulic swivel 
41
 and is also mounted on trunion 
39
 by means of coaxial annular openings 
42
 and 
43
, allowing strut 
27
 and hydraulic power assembly 
26
 to rotate about axis of rotation 
44
.
Referring again to 
FIG. 1
, hydraulic power assembly 
26
 is deployed by means of actuator 
45
. Actuator 
45
 is fixedly attached to airframe 
35
 and rotatably attached to proximal end 
31
 of strut 
27
 at pivot 
47
. Return tube 
49
 and supply tube 
51
 fluidly communicate hydraulic fluid between hydraulic swivel 
41
 and hydraulic interface 
53
. Tubes 
49
 and 
51
 are rigid metal tubes. The hydraulic system for aircraft 
33
 fluidly communicates with hydraulic interface 
53
.
FIG. 3
 is a frontal section view of hydraulic swivel 
41
. Hydraulic swivel 
41
 includes fitting 
55
, journal housing 
57
, and annular seals 
59
. Fitting 
55
 is located over and around journal housing 
57
, and in slidable abutment thereto. Journal housing 
57
 includes attachment flange 
61
. Proximal end 
31
 of strut 
27
 is attached to hydraulic swivel 
41
 and journal housing 
57
 at attachment flange 
61
. Thus, hydraulic power assembly 
26
, strut 
27
 and journal housing 
57
 are free to rotate about axis of rotation 
44
, relative to fitting 
55
 and airframe 
35
.
Journal housing 
57
 contains return passageway 
63
 and supply passageway 
65
. Fitting 
55
 contains return passageway 
66
 and supply passageway 
67
. Return conduit 
68
 in strut 
27
 fluidly communicates with pump 
25
. Return passageway 
63
 fluidly communicates return passageway 
66
 with conduit 
68
. Return passageway 
66
 is sealably connected with return tube 
49
. Thus, the return hydraulic fluid from pump 
25
 fluidly communicates with hydraulic interface 
53
.
Supply conduit 
69
 in strut 
27
 fluidly communicates with pump 
25
. Supply passageway 
65
 fluidly communicates supply passageway 
67
 with supply conduit 
69
. Supply passageway 
67
 is sealably connected to supply tube 
51
. Thus, the supply hydraulic fluid from hydraulic interface 
53
 fluidly communicates with pump 
25
.
As may be discerned from the foregoing description, seals 
59
 are necessarily composed of a flexible material, yet are subjected to pressure, corrosive hydraulic fluid, and friction from the rotation of journal housing 
57
 relative fitting 
55
. Thus, as is typical for devices having fluid seals, the reliability and life of hydraulic swivel 
41
 is primarily limited by the reliability and life of seals 
59
.
Furthermore, should seals 
59
 stick or otherwise fail to allow the free rotation of journal housing 
57
 relative to fitting 
55
, fitting 
55
 would be subjected to torque about axis of rotation 
44
. Since fitting 
55
 is coupled to return tube 
49
 and supply tube 
51
, the application of such torque would create a lateral force against fitting 
55
 and, more particularly, against the respective connections between return tube 
49
 and return passageway 
66
, and supply tube 
51
 and supply passageway 
67
. As neither fitting 
55
 nor the respective connections are designed to resist lateral force, such loading could cause the leakage of hydraulic fluid from hydraulic swivel 
41
.
In addition to concerns over leakage, the sticking of seals 
59
 could cause crimping in tubes 
49
 and 
51
, which would restrict the flow of hydraulic fluid therethrough. With respect to supply tube 
51
, crimping could result in the supply flow dropping low enough to cause cavitation in the supply flow to pump 
25
, resulting in vaporization of hydraulic fluid and, ultimately, the failure of pump 
25
 to maintain the return pressure above the required minimum operational level.
Given the requirements that hydraulic swivel 
41
 communicate hydraulic fluid without leaking and that journal housing 
57
 rotate relative to fitting 
55
, the components of hydraulic swivel 
41
 must be machined to very narrow tolerances. The manufacture of hydraulic swivel 
41
 is thus expensive. Furthermore, great care must be taken to colinearly align the axis of rotation of journal housing 
57
 relat
Eccles Steven Robert
Schindler Wayne Godoy
Allied-Signal Inc.
Look Edward K.
Nguyen Ninh
Zak, Jr. Esq. William J.
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