Flat heating surface type gas stove

Stoves and furnaces – Stoves – Cooking

Reexamination Certificate

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C126S0390BA, C126S09200C, C431S328000

Reexamination Certificate

active

06823859

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a gas stove which is adapted for cooking in office or home, and in particular, to a flat heating surface type gas stove wherein a heat-resisting glass top plate is used as a flat heating surface, thereby preventing flame from being exposed out of the heating surface during the heating operation thereof.
2. Description of the Related Art
The conventional gas stove is generally designed such that a substance to be heated is directly heated by the flame that is generated by the combustion of gas. Specifically, as shown in
FIG. 5
, a heating substance
4
, such as a pot or a frying pan (skillet), which is supported by means of a pan support
3
is placed over the combustion burner
2
that is exposed out of the top plate
1
of the stove. In the case of a conventional stove of this type, since the burner and the pan support are exposed, the stove is required to be frequently cleaned, and at the same time, since the surface structure thereof is rather complicated, it is difficult to completely sweep away soils from the surface of stove. Additionally, since flame is exposed during heating, radiant heat is transmitted directly to a person using the stove, thus occasionally imparting a feeling of heat to the person. Therefore, the person using the stove is required to pay some degree of attention to ensure safety in dealing with the stove.
With a view to avoiding such an inconvenience, there has been proposed an electric stove, as shown in
FIG. 6
, which is constructed, as represented by an IH stove, a halogen stove or a radiant heat stove, such that the top plate
5
of stove is constituted by heat resistant glass such as ceramic glass, and that the heating substance
4
is heated by means of electromagnetic wave (including visible light and infrared ray) which is designed to pass through this glass top plate
5
as it is generated from a heater
6
.
It is now studied to enable the same heating method as employed in the aforementioned electric stove to be realized in a gas stove where gas is employed as a fuel. However, since only the visible light and infrared rays generated through the combustion of gas can be utilized in heating a heating substance instead of directly utilizing the combustion gas, if the aforementioned method is adopted in a gas stove, the heating efficiency of such a gas stove would greatly deteriorate even if the gas stove is of an infrared burner type. Namely, it has been considered very difficult in such a gas stove to improve the heating efficiency thereof to a practically applicable level.
The present invention has been accomplished under the conditions explained above, and therefore, an object of this invention is to provide a novel flat heating surface type gas stove which is capable of heating a heating substance across a heat resistance glass at such high heating efficiency that is applicable to practical use in spite of the fact that the gas stove employs gas as a fuel, thus making it possible to overcome any inconvenience that may be brought about due to the exposure of flame, and to facilitate the cleaning of the gas stove.
BRIEF SUMMARY OF THE INVENTION
Namely, the gas stove according to the present invention is a flat heating surface type gas stove, which fundamentally comprises a heat resistant glass top plate which is disposed over a burner, wherein a gas-permeable porous body is disposed below said top plate, a space between said top plate and a surface of said gas-permeable porous body is assigned to a combustion space, and combustion gas to be generated is designed to be discharged through said gas-permeable porous body.
It is known that when a high-temperature gas is passed through a gas-permeable porous body, thermal energy is transferred from the high-temperature gas to the porous body and is then radiated from the surface of the porous body (“The improvements on the combustion and radiant heat in porous solid body”, a collection of articles 52-475, B-1136; Japan Society of Mechanical Engineers). By increasing the porosity of the porous body, or by employing a material of high emissivity as a porous body, the radiation from the porous body can be increased, thus lowering the temperature of porous body and rapidly lowering the temperature of gas. As a high-temperature gas is passed through a gas-permeable porous body, even though the temperature of gas on the gas inlet side of the porous body is high, the temperature of gas on the gas outlet side of the porous body is lower. Therefore, the radiation from the porous body can be effected selectively on the high-temperature gas side, i.e. the upstream side of gas.
According to the present invention, the flat heating surface type gas stove which is provided with a heat resistance glass top plate disposed over a burner is technically featured in that the aforementioned phenomenon to be realized by the use of a gas-permeable porous body. Therefore, it is now possible to obtain a flat heating surface type gas stove which is capable of exhibiting such high-heating efficiency that can be practically used in spite of the fact that the gas stove employs gas as a fuel.
Namely, in the case of the gas stove according to the present invention, the combustion heat from the burner is transmitted to a heating substance by two ways. First, by the energy of heat conduction originating directly from the heat resistant glass top plate (flat heating surface). Second, by the radiation energy originating from the surface of gas-permeable porous body, that can be generated as the combustion gas of high-temperature produced inside the combustion chamber is permitted to pass through the gas-permeable porous body which is disposed below the top plate. As a result, it is now possible, with this gas stove, to realize high heating efficiency.
Moreover, in the gas stove according to the present invention, since the surface to support and heat a heating substance, such as a pot or a frying pan, is flat, the cleaning can be easily performed even if this surface is soiled by boiled-over matter. Additionally, since the combustion space of this gas stove is substantially closed so that the flame of combustion gas is not permitted to exit from the combustion space, it is possible to ensure a high operational safety.
As for the material of gas-permeable porous body which enables the aforementioned combustion gas to pass therethrough, there is not any particular limitation as long as it has a predetermined heat resistance. However, it is more preferable that the material of gas-permeable porous body is capable of emitting a higher radiation toward the upstream side as a high-temperature gas is passed therethrough. Preferable examples of such a gas-permeable porous body are those which are formed into a porous body by making use of silicon carbide exhibiting a high emissivity (0.9 or more) or a material containing silicon carbide as a main component. For example, an aggregate of silicon carbide fibers or ceramic filters can be preferably employed as the material of gas-permeable porous body.
The surface of gas-permeable porous body is heated up to almost the same temperature as that of the combustion gas as the high-temperature combustion gas passes through the gas-permeable porous body, thereby radiating thermal energy. In the course of the passage of combustion gas across the gas-permeable porous body, the temperature of combustion gas is lowered to become a low temperature gas, which is then discharged out of the gas stove. Even this low temperature gas, the temperature thereof is maintained generally at 600. or so. Therefore, heat radiation is generated even on the gas outlet side, i.e. rear side of the gas-permeable porous body. The heat radiation thus generated is directed toward the exhaust side of the gas stove, thus resulting in a heat loss to the gas stove.
With a view to minimize this heat loss, there is provided another embodiment of gas-permeable porous body wherein a second gas-permeable porous body having a lower emissivity than t

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