Flame retardant tufted carpet tile and method of preparing same

Stock material or miscellaneous articles – Pile or nap type surface or component – Particular backing structure or composition

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428 96, 428 97, 427355, 427359, 4273899, 427394, 427412, B32B 3300

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active

RE0349518

ABSTRACT:
A flame-resistant carpet tile having low smoke values and improved flame resistance which carpet tile comprises a primary backing having a fibrous face and a fibrous back, a barrier layer adjacent to fibrous back to an acrylic polymer heavily loaded with a metallic flame-retardant salt filler material which acrylic polymer is compatible with a vinyl chloride polymer layer and a relatively thick vinyl chloride polymer backing layer adhering to the barrier layer.
The method of preparing a flame-resistant carpet tile which comprises pre-coating the back of a carpet with an acrylic polymer latex containing a metallic salt flame-retardant filler material, coating the latex material with a PVC layer, thereafter laying the latex PVC coated carpet into the top surface of a liquid PVC backing layer, heating the laid-in carpet to fuse the PVC layers, cooling the carpet and cutting the carpet into carpet tile.

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