Flame resistant building material

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

Patent

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Details

156306, 428337, 428342, 428442, 428537, B32B 1710, B32B 1712

Patent

active

039550311

ABSTRACT:
Building materials of the type containing an impermeable membrane, as for example, an insulation material, or a wall board, or ceiling tile are provided. The impermeable membrane is first formed upon a sheet of paper which gives structural rigidity to the membrane, and is then used as an adhesive to hold the paper onto a porous body by heating the membrane to a softened condition and pressing it against the porous body. The membrane is preferably made in two steps wherein a first application of a thermoplastic latex is put on the paper and then a second application of latex is applied to seal pores in the film produced by the first application of latex. A fire retardant i.e. either a flame retardant salt in the paper or a halogen liberating resin coating on the outside surface is provided to liberate flame extinguishing gases to be held in place by the vapor barrier. In the most preferred embodiments, a halogen containing thermoplastic resin is used as at least part of the material forming the vapor barrier and either another coating of a halogen containing resin is applied to the outside surface of the paper, or a flame retarding salt is included in the paper to produce a building material whose surface has an exceedingly low flame propagation rate.

REFERENCES:
patent: 2045139 (1936-06-01), Hochstetter
patent: 2813046 (1957-11-01), Lauring
patent: 2961342 (1960-11-01), Snyder
patent: 2984640 (1961-05-01), Kaplan et al.
patent: 2985540 (1961-05-01), Goldbeck
patent: 3050424 (1962-08-01), Schmitt
patent: 3132041 (1964-05-01), Pihl
patent: 3141809 (1964-07-01), Di Maio et al.
patent: 3144376 (1964-08-01), Plumberg et al.
patent: 3745192 (1973-07-01), Wingler et al.
Fiberglas Insulation for Industry (Received Aug. 1949), pp. 3 and 10 cited.

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