Flame and puncture resistant fabric sheet material and method of

Stock material or miscellaneous articles – Web or sheet containing structurally defined element or... – Noninterengaged fiber-containing paper-free web or sheet...

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156148, 428284, 428285, 428286, 428421, 428920, B32B 500

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active

051007240

ABSTRACT:
A flame- and puncture-resistant composite fabric sheet material suitable for use for example as an upholstery cover over a urethane or other foam seat cushion and the method of producing the fabric sheet material. The fabric sheet material comprises a thermoplastic polymer layer, such as a vinyl layer, optionally top coated with an abrasion-resistant layer and which thermoplastic layer is bonded to a synthetic fiber, non-woven layer which layer has been needle punched through a metal foil material and a fiberglass scrim layer. The method includes needle punching a synthetic fibrous sheet material through adjacent layers of a metal foil material and a fiberglass sheet, such as aluminum, and extruding a molten vinyl film onto the fibers of the non-woven layer and optionally topcoating the vinyl film to provide a composite sheet material having high flame and puncture resistance.

REFERENCES:
patent: 4062993 (1977-12-01), Seward
patent: 4378403 (1983-03-01), Hotcharian
patent: 4500592 (1985-02-01), Lee et al.
patent: 4622253 (1986-11-01), Levy
patent: 4743495 (1988-05-01), Lilani et al.
patent: 4851274 (1989-07-01), D'Elia
Souba, Jane T., "Missing the Bus", Industrial Fabric Products Review, Aug. 1989, pp. 38-40.

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