Fixed-super-abrasive tool and method of manufacture thereof

Abrasive tool making process – material – or composition – Impregnating or coating an abrasive tool

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Details

512065, 51209R, 51297, 51309R, 51325, 51356, B24B 1302, B24D 310, B24D 710

Patent

active

040105830

ABSTRACT:
This improved fixed-super-abrasive tool for grinding and polishing toric and other curvilinear lenses is produced by a novel method of manufacture and comprises a substantially-rigid, super-abrasive-free backing member and a malleable preformed super-abrasive wafer conformed and releasably secured thereto. The substantially-rigid, super-abrasive-free backing member has a curved support surface determinative of the curvature of the curvilinear working surface. The substantially-malleable preformed abrasive wafer has a predetermined thickness and one surface which, in the method of the present invention, is conformed to the curved support surface, either before or at the time of securing. The wafer comprises super-abrasive particles having a Knoop Hardness in excess of about 3000 kg/mm.sup.2 in a malleability-imparting powdered metal matrix, which facilitates the conformation step. A porous surface may be created by introduction of particles which are dissolved during use of the tool, leaving pores which assist the grinding and polishing processes.

REFERENCES:
patent: 779848 (1905-01-01), Hart
patent: 1672574 (1928-06-01), Maynard
patent: 2226506 (1940-12-01), VAN DER Pyl
patent: 3128580 (1964-04-01), Davis
patent: 3146561 (1964-09-01), Lindblad
patent: 3181193 (1965-05-01), Nobles et al.
patent: 3203775 (1965-08-01), Cantrell
patent: 3510990 (1970-05-01), Steindler
patent: 3594963 (1971-07-01), Beasley
patent: 3756796 (1973-09-01), Miller
patent: 3795497 (1974-03-01), Weiss
patent: 3883996 (1975-05-01), Waller
Sarofeen "High Speed Removal and Fine Finishes in Glass" Proceedings of IDA Industrial Diamond Revolution Technical Conference, 1967, pp. 233-241.

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