Fixed spray sprinkler with flow shut off valve

Fluid sprinkling – spraying – and diffusing – With cleaning means – drip collecting – waste disposal or soil... – Nozzle cleaner – flusher or drainer

Reexamination Certificate

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Details

C239S579000, C239S570000

Reexamination Certificate

active

06179221

ABSTRACT:

TECHNICAL FIELD
This invention relates to a fixed spray sprinkler having a flow shut off valve.
BACKGROUND OF THE INVENTION
Fixed spray sprinklers are well known which comprise a fixed spray nozzle that is threaded onto the top of a flow conduit. Both the nozzle and the conduit are considered “fixed” because they do not rotate about their axes during operation of the sprinkler. The nozzle might be adjustable to vary the spray. However, once the nozzle is initially adjusted to provide a particular spray, that spray covers a particular area of the ground without rotating or moving the spray relative to the ground. This characteristic gives rise to the term “fixed spray sprinkler”.
U.S. Pat. No. 4,562,962 to Hartman discloses a fixed spray sprinkler of this type equipped with a flow shut off valve. The flow shut off valve comprises a poppet valve that is normally held open by a physical engagement with some portion of the sprinkler nozzle. If the sprinkler nozzle is broken or removed, the valve closes to prevent water from gushing out through the flow conduit. The valve is located adjacent the bottom of the flow conduit.
In fixed spray sprinklers, an array of flow conduits with different lengths are desirable to be able to position the nozzle at different heights above the ground. Since the Hartman shut off valve is held open by engaging against some portion of the nozzle, and since the shut off valve is adjacent the bottom of the flow conduit, the length of whatever is used to hold the shut off valve open must vary along with the length of the flow conduit. This greatly complicates the manufacture of sprinklers with such flow shut off valves, making such sprinklers more expensive.
In addition, many sprinkler manufacturers build and ship fixed spray sprinklers without pre-installed nozzles, but with a flush cap used on the top of the flow conduit in place of a nozzle. The flush cap prevents dirt or debris from entering the flow conduit during shipment and sprinkler installation. However, once the sprinkler is installed but before the flush cap is removed, the sprinkler system is pressurized for the first time. The flush cap is designed to let water exit or flush out through the cap during this initial pressurization to flush out any debris that might inadvertently have gotten inside the sprinkler. After this initial flush, the flush caps are removed and replaced with nozzles.
If flow shut off valves are installed inside the flow conduits, they will seal and shut off the flow during the initial pressurization of the system. Thus, the desired initial flush through the flush caps cannot occur. Accordingly, the use of flow shut off valves in fixed spray sprinklers is seemingly inconsistent with the use of flush caps. No fixed spray sprinklers having flush caps have ever been equipped with flow shut off valves.
SUMMARY OF THE INVENTION
One aspect of this invention is to provide a fixed spray sprinkler having a flow shut off valve located a fixed distance from the top of the flow conduit, or from some other fixed reference point in the top portion of the flow conduit such as the lower end of a filter screen beneath the nozzle. Thus, the operation of the flow shut off valve is independent of the length of the flow conduit. This sprinkler apparatus, and the associated manufacturing method of letting the location of the flow shut off valve be constant relative to the nozzle instead of to the bottom of the flow conduit, allows a common flow shut off valve to be used across an entire line of fixed spray sprinklers having flow conduits of different lengths.
Another aspect of this invention allows for the flush cap that is initially shipped on top of the flow conduit to be used to keep the flow shut off valve open during the initial system pressurization and flush. After this has occurred and the flush cap is removed, the flow shut off valve will be able to close.
In a further aspect of this invention, the flush cap can initially position the valve member of the flow shut off valve beneath the valve seat in a non-assembled position to provide maximum clearance for the flush of debris through the flow conduit. The act of removing the flush cap is used to assemble the valve member and the valve seat together.


REFERENCES:
patent: 4393992 (1983-07-01), Strunk et al.
patent: 4562962 (1986-01-01), Hartman
patent: 4736889 (1988-04-01), Stephenson
patent: 4867603 (1989-09-01), Chang
patent: 5174500 (1992-12-01), Yianilos
patent: 5372306 (1994-12-01), Yianilos
patent: 5524824 (1996-06-01), Frimmer
patent: 5758682 (1998-01-01), Cain
patent: 5857487 (1999-01-01), Carson et al.
patent: 6000632 (1999-12-01), Wallace

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