Filtration device with stacked deep-bed filter elements

Details Filtration device with stacked deep-bed filter elements Filtration device with stacked deep-bed filter elements

1999-08-03

2003-12-30

Drodge, Joseph (Department: 1723)

Liquid purification or separation

Sectional chamber press type

C055S482000, C210S231000, C210S314000, C210S331000, C210S346000, C210S456000, C210S486000, C210S488000

Reexamination Certificate

active

06669844

ABSTRACT:

The invention relates to a filtration device with a housing and with at least one filter module which is inserted into the housing and which has two end plates and several filter elements located in between, the housing having openings for supplying the unfiltered material and for removing the filtered material.
In filtration, filter presses to hold filter frames for kieselguhr filtration or to hold filter frames and the filter beds which are located in between are known. In the case of filter presses for holding filter beds they generally do not have a jacket which screens the filter beds from the exterior space. Rather the unfiltered material space and the filtered material space are separated from one another and from the environment only by pressing of the filter beds and the filter frames which lie between them. But these filter frames cause up to 50% of the production costs of a corresponding apparatus. In addition, as a result of the lack of screening from the environment and the associated continually necessary monitoring, automation of the filtration process is possible only to a very limited degree.
A survey of the art can be found in Horst Gasper
Handbook of Industrial Solid
-
Liquid Filtration,
Huethig-Verlag 1990, p. 166ff.
In these filtration devices automation in the changing of filter elements is not possible, so that the filter elements must be inserted individually into the filter by hand before filtration and removed from the filter after filtration. However this causes high costs due to the personnel required and due to shutdown of the filtration line.
For special applications it is necessary for economic reasons that the filter can be flushed clean by reversing the flow after filtration. But this is impossible in many filtration units on the market, or the special construction of the filters causes very high additional costs.
DE 3520171 A1 discloses a filter press of horizontal design which has a protective jacket which surrounds the filter packet. The filter press requires filter frames and filter plates for sealing between the filter elements since they form the unfiltered material and filtered material spaces. Since sealing cannot take place directly between the individual filter elements, this causes much higher investment for the filter press, at the same time the filter frame and filter plates must be made very complex. Furthermore, the segmenting and the associated necessary manual outfitting of the filter press with individual filter elements cause high costs when the filter elements are changed. Filtration in these known filtration means takes place perpendicularly to the surface of the plate-shaped elements. The end plates, as in the filter means described below, form only one wall of the unfiltered material space or of the filtered material space.
A similar filter type in a vertical design is known under the product name “radium filter”. This type of filter has round filter frames which are assembled externally into a filter module with a disk in between. These packages are then lifted into a corresponding housing. These filter frames during filtration form spaces for unfiltered material and for filtered material by distributing the flow. In particular the manual separation between the filter frame and the filter beds after operation of the filtration means causes very high costs and is possible only with great burdens for the personnel, for example in the case of filtration of toxic fluids or fluids with high vapor pressures, as is the case in many organic solvents. Furthermore, the precisely formed filter frames cause a high proportion of the investment costs to be borne for this filter.
DE 3906815 A1 and DE 3906816 C3 describe a filter plate and a bed filter with a space which encompasses the filter beds and which is designed to prevent environmental contamination during a leak. For operation of the bed filter a plurality of the filter plates described in DE 3906815 A1 are necessary. This increases the amount of investment for the filter device. Furthermore, due to the plurality of sealing elements between the filter plates safety during filtration is only conditionally greater than in other known filter devices. Changing of the filter beds is likewise as complex as in conventional filter devices.
A filtration device with a closed outside jacket is described on the other hand in DE 3234560 C2. In any case, for operation exactly as in the aforementioned filtration means filter frames are necessary which are called filter carriers. Here especially the manual separation of the filter carriers from the filter packings is complicated. As described in DE 3403738 C2, production of filter packings is moreover very complex since each filter body must be formed individually.
SUMMARY OF THE INVENTION
The object of the invention is to devise a filtration device for deep-bed filtration which is can be more easily handled such that replacement of the filter module or modules is easily possible and in which the modules can be easily disposed of, furthermore there being possibility of backflushing.
This object is achieved with a filtration device in which the filter module has filter elements of deep-bed filter material which are stacked on top of one another and which have at least one inner structure formed by an opening, the boundary surface of the opening formed by the deep-bed filter material forming a flow surface for the filtered material or the unfiltered material, and at least one end plate having at least one entry and/or discharge opening.
Sheet filters and filter beds consist of deep-bed filter materials which are defined as those materials which are porous and through which flow can take place, i.e. in which convective transport of substances through the materials is possible. Deep-bed material can have organic and/or inorganic, fibrous and/or grainy substances. Raw materials for the deep-bed filter material can be for example cellulose, plastic fibers, kieselguhr, perlites or metal oxides. Here kieselguhrs and perlites can be added to the filter beds to increase the internal surface and thus the prefilt volume. Furthermore, in the cavities components of the fluid to be treated can be retained by blocking action and/or absorption/adsorption. Examples of materials which can be used for deep-bed filter needs include paper, cardboard, filter beds, membranes, porous ceramic materials, metal or polymer fabric, nonwovens, and sintered materials, for example, of metals, metal oxides, glass or polymers.
Based on their internal structure, flow through the filter element which is preferably a filter disk can take place parallel to the disk plane, incident flow being possible both via the outside peripheral surface which acts likewise as a flow surface so that the filtered material collects in the corresponding openings of the internal structure and also via the flow surfaces formed by the internal structure. In this way the filter disks can be stacked on top of one another without holding frames or the like so that a filter module can be produced from a single material. This filter module can be assembled outside of the filtration device and can be inserted as a unit into it. When the filter material must be replaced, the entire module can be removed and disposed of as a unit without additional effort, as in the prior art, for example, disassembling the module in order to remove the holding frame. This saves time and personnel.
Preferably the sum of all flow surfaces of a filter element, which is also to be understood as both the outer flow surfaces and also the flow surfaces located within the filter element, is larger than the sum of the outer peripheral surface of an extremely small convex body which jackets the filter element and the outer peripheral surface of an extremely large convex body which is inscribed into any opening of the filter element. Convex bodies are for example spheres, ellipsoids, cylinders, cones, angles, tetrahedrons or cuboids and are described in the
Small Mathematical Encyclopedia,
VEB Bibliographisches Institut, Leipzig 1

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