Film forming method

Plastic and nonmetallic article shaping or treating: processes – Direct application of fluid pressure differential to... – Production of continuous or running length

Reexamination Certificate

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Reexamination Certificate

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07465420

ABSTRACT:
The method of manufacturing a film of thermotropic liquid crystal polymer includes extruding a thermotropic liquid crystal polymer of a kind in which any one of activation energies Ea1 and Ea2 of a melt viscosity is within the range of 30 to 90 kcal/mol, with the ratio (Ea1/Ea2) of the activation energy Ea1 relative to the activation energy Ea2 being within the range of 1 to 1.7. The activation energies Ea1 and Ea2 are measured by means of a capillary rheometer, including a nozzle of 1 mm in inner diameter and 10 mm in length disposed at an angle of introduction of 90° and a barrel of 9.55 mm in inner diameter, at respective shear rates of 243 seconds−1and 2432 seconds−1under a temperature ranging from the temperature [(Tm−10)° C.], which is lower by 10° C. than the melting point [(Tm)° C.] of the thermotropic liquid crystal polymer, to the temperature [(Tm+20)° C.], which is higher by 20° C. than the melting point [(Tm)° C.] of the thermotropic liquid crystal polymer. The thermotropic liquid crystal polymer also has a melt viscosity of not lower than 400 poises measured under predetermined conditions, and is extruded from a die that is heated to a temperature of predetermined range.

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Practical Handbook of the Plastics Industry, vol. 1/Ding Hao, Editor—Beijing: Chemical Industry Press, 1995, pp. 1288-1989 (Translation).

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