Field effect transistor and its manufacturing method

Active solid-state devices (e.g. – transistors – solid-state diode – Heterojunction device – Field effect transistor

Reexamination Certificate

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C257S194000

Reexamination Certificate

active

06242765

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to afield effect transistor and its manufacturing method, and more particularly, to a hetero-junctioned semiconductor field effect transistor provided with a conductive channel consisting of very fine electron accumulated-layer stripes and its manufacturing method.
2. Description of the Prior Art
The recent development in the technology to grow crystals on a compound semiconductor including the molecular beam epitaxial (MBE) growth method has made it possible to atomically control the layer thickness. This technology can also be used to form a hetero junction of semiconductor layers different in nature and selectively dope the semiconductor layer smaller in electron affinity with impurities so that a highly mobile electron accumulated layer may be generated near the aforementioned hetero junction interface within the layer larger in electron affinity. This field effect transistor (FET) using the electron accumulated layer as a current channel is called “hetero-junctioned FET” or “selectively doped FET” and some excellent in high-frequency response have already been put into practical use.
In anticipation of a further increase in the mobility of electrons to be implemented by the conversion of conventional two-dimensional distribution of electrons to one-dimensional distribution, an attempt has been to made to manufacture a FET provided with such a one-dimensionally distributed electron channel. In 1989, Onda, et al. reported on such an FET in IEDM Technical Digest pp. 125-128. A reported FET example is shown in FIG.
1
-FIG.
3
and other one in FIG.
4
-FIG.
6
.
In FIG.
1
-
FIG. 3
, the FET is provided with a high-purity GaAs layer
2
, an undoped AlGaAs layer
4
a
as a spacer, a N-type AlGaAs layer
4
which supplies electrons to an electron accumulated layer
3
generated within the high-purity GaAs layer
2
, and a N-type GaAs layer
5
formed in that order by an MBE method on a primary surface of a semi-insulated GaAs substrate. On the surface of the N-type GaAs layer
5
, a source electrode
6
and a drain electrode
7
are formed with a channel area therebetween. Within the channel area on the N-type GaAs layer
5
, a gate electrode
8
is formed almost in the center between the source electrode
6
and the drain electrode
7
.
In the aforementioned channel area, the undoped AlGaAs layer
4
a
, the N-type AlGaAs layer
4
, and the the N-type GaAs layer
5
are partially etched to form grooves
15
called mesas, as shown in FIG.
2
. At the bottoms of the grooves
15
, the high-purity GaAs layer
2
is exposed. Thus, on the aforementioned channel area, the undoped AlGaAs layer
4
a
, the N-type AlGaAs layer
4
, and the N-type GaAs layer
5
are divided into multiple fine strips
10
with a width of 0.1-1 &mgr;m a These strips
10
are formed so as to bridge the source electrode
6
and the drain electrode
7
.
Within the high-purity GaAs layer
2
, an electron accumulated layer
3
is generated near the interface with the undoped AlGaAs layer
4
a
. The electron accumulated layer
3
is located only below each of the strips
10
but not below each of the grooves
15
. The electron accumulated layer
3
become a conductive channel of the PET. The voltage applied to the gate electrode
8
modulates the potentials of the N-type GaAs layer
5
and the N-type AlGaAs layer
4
to control the current flowing through the electron accumulated layers.
A conventional FET illustrated in FIG.
4
-
FIG. 6
has almost the same configuration as the aforesaid FET on FIG.
1
-
FIG. 3
In these figures of both FETs, an element of one FET has the same number as its counterpart of the other. The FET of FIG.
4
-
FIG. 6
differs from the one of FIG.
1
-
FIG. 3
in that the former's groove
15
a
has a roughly rectangular cross section while the latter's groove
15
has a roughly trapezoidal cross section. The other configurations are the same.
It is reported that the aforementioned conventional FETs are both much more excellent in transconductance (gm) at a low temperature and cut-off frequency (fT) than those having no finely divided channel area. It is, therefore, considered that one-dimensional distribution of the electron accumulated layers implemented by finely dividing the conductive channel is quite effective in improving the high-frequency response of the hetero-junctioned FET.
A problem in these conventional FETs is that it is difficult to form a further minute conductive channel with a width of 0.1 &mgr;m or less which generates quantum interference effects as a conductive channel is finely divided through the formation of grooves
15
by etching.
Another fine processing-related problem includes a reduced yield rate due to easy formation of a defective gate electrode
8
or
8
a
on the stepped channel area with grooves
15
.
Moreover, it is difficult to form between the source electrode
6
and the drain electrode
7
the grooves of a so-called “recess structure” generally used to reduce series resistance and it is also impossible to increase the impurity concentration in the N-type GaAs
5
layer to prevent the current from leaking from the gate electrode
8
or
8
a
as the electrodes
8
or
8
a
form a Schottky junction with the layer
5
This results in a further problem of a failure to obtain expected performance because of larger resistance between the source electrode
6
and the gate electrode
7
than a hetero-junctioned FET whose conductive channel is not finely divided.
Hence, an object of this invention is to provide an FET having a conductive channel with a width of 0.1 &mgr;m or less which generates electron quantum interference effects and a method to manufacture such an FET at a favorable yield rate.
Another object of this invention is to provide an FET whose series resistance between the source and the gate electrodes is smaller than a conventional FET whose conductive channel is not finely divided and a method to manufacture such a FET at a favorable yield rate.
SUMMARY OF THE INVENTION
(1) In a first aspect of this invention, an FET having conductive channels each 0.1 &mgr;m or less wide is provided.
An FET of this aspect comprises first and second semiconductor layers formed on a semiconductor substrate, which are different from each other in electron affinity and produce a hetero junction, source and drain electrodes formed on one of the first and second semiconductor layer a plurality of fine damaged-area stripes formed near the interface of the hetero junction within the first semiconductor layer in the channel area between the source and drain electrodes, a conductive channel of fine electron accumulated area stripes generated at the locations other than those facing the damaged-area stripes near the interface of the hetero junction within the second semiconductor layer.
In such an FET, the damaged-area stripes are selectively formed in the locations other than those of conductive channels between the source and drain electrodes, so that activation of electrons due to doped impurity atoms within the damaged-area stripes is inhibited. As a result, an electron accumulated layer functioning as a conductive channel generated by the semiconductor hetero junction is partially eliminated along the damaged-area locations. This enables the conductive channel to be divided into widths of 0.1 &mgr;m or less In this way, a high-performance hetero-junctioned FET can be obtained, which has a conductive channel made up of a highly mobile electron accumulated layer where electrons are one-dimensionally distributed.
In addition, this FET is able to have a conductive channel strip without generating a stepped surface.
In the FET, a plurality of fine ion implanted-area stripes may be provided instead of the fine damaged-area stripes. In this case, the dose is established so that a required P-N junction may be obtained within the layer where no electron accumulated layer is to be generated.
(2) In a second aspect of this invention, a method of manufacturing a FET having conductive chan

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