Fibrous, non-woven polymeric insulation

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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Details

442340, 442341, 442351, 442415, 442333, 428297, 428903, 4289033, 428920, D04H 158, D04H 316

Patent

active

056982984

ABSTRACT:
A fibrous, non-woven thermal insulation comprises synthetic polymeric resin microfibers, staple fibers and bonding fibers which are randomly oriented and randomly intermingled in a single layer. The microfibers comprise between 0% and 95% by weight virgin synthetic polymeric resin and between 5% and 100% by weight recycled polyethylene teraphthalate. In one embodiment the microfibers have an average diameter between 1 to 10 microns and comprise between 5% and 80% by weight of the insulation; the staple fibers have an average diameter between 10 and 30 microns and comprise between 5% and 90% by weight of the insulation; and the bonding fibers have an average diameter between 0.9 and 15 denier and comprise between 5% and 95% by weight of the insulation. The bonding fibers have thermoplastic surfaces with a lower temperature softening point than the microfibers and staple fibers and bond the fibers together to form the insulation material.

REFERENCES:
patent: 4988560 (1991-01-01), Meyer et al.
patent: 4992327 (1991-02-01), Donovan et al.
patent: 5364694 (1994-11-01), Okada et al.
patent: 5407739 (1995-04-01), McCullough et al.
patent: 5437922 (1995-08-01), Jackson et al.

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